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IAC Assessment: UL2211
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IAC Assessment: UL2211
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IAC Center University of Louisville
Assessment Year 2022
Principal Product Metal Industrial Components
NAICS 326291 - Rubber Product Manufacturing for Mechanical Use
SIC 3069 - Fabricated Rubber Products, Nec
Sales $50,000,000-$100,000,000
# of Employees 300
Plant Area (Sq.Ft.) 167,000
Annual Production 8,713,045 Units
Production Hrs. Annual 7,488
Location (State) KY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $666,671 10,554,600 kWh $0.06
Electricity Demand $256,296 21,333 kW-months/year $12.01
Electricity Fees $(-259,812) - $ -
Natural Gas $61,518 50,239 MMBtu $1.22
TOTAL ENERGY COSTS $724,673
RECOMMENDED SAVINGS* $234,269 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $69,467
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$2,600
Cost:
$15,000
$2,600 41,164 - - - - - - $2,600
41,164
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$4,806
Cost:
$20,000
$4,806 76,081 - - - - - - $4,806
76,081
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,815
Cost:
-
$1,815 28,812 - - - - - - $1,815
28,812
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
04: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$61,887
Cost:
$45,461
- - - - $61,887 - - - -
-
kWh
-
-
kW-months/year
$61,887
-
$
-
-
MMBtu
05: 2.9114 USE SOLAR HEAT TO MAKE ELECTRICTY Savings:
$96,458
Cost:
$783,531
$72,042 1,143,517 $24,416 2,028 - - - - $72,042
1,143,517
kWh
$24,416
2,028
kW-months/year
-
-
$
-
-
MMBtu
06: 2.9112 USE SOLAR HEAT TO HEAT WATER Savings:
$60,938
Cost:
$150,000
- - - - - - $60,938 49,949 -
-
kWh
-
-
kW-months/year
-
-
$
$60,938
49,949
MMBtu
07: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$5,765
Cost:
-
- - $5,765 480 - - - - -
-
kWh
$5,765
480
kW-months/year
-
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$234,269
Cost:
$1,013,992
$81,263 1,289,574 $30,181 2,508 $61,887 - $60,938 49,949 $81,263
1,289,574
kWh
$30,181
2,508
kW-months/year
$61,887
-
$
$60,938
49,949
MMBtu
TOTAL IMPLEMENTED Savings:
$69,467
Cost:
$45,461
$1,815 28,812 $5,765 480 $61,887 - - - $1,815
28,812
kWh
$5,765
480
kW-months/year
$61,887
-
$
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas