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IAC Assessment: UL2302
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IAC Assessment: UL2302
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center University of Louisville
Assessment Year 2023
Principal Product Head rests for Cars
NAICS 336370 - Motor Vehicle Metal Stamping
SIC 3465 - Automotive Stampings
Sales $50,000,000-$100,000,000
# of Employees 325
Plant Area (Sq.Ft.) 87,000
Annual Production 55,136,008 Pieces
Production Hrs. Annual 5,000
Location (State) KY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $97,246 3,397,840 kWh $0.03
Electricity Demand $193,742 8,406 kW-months/year $23.05
Electricity Fees $73,796 - $ -
Natural Gas $44,843 1,135 MMBtu $39.51
TOTAL ENERGY COSTS $417,260
RECOMMENDED SAVINGS* $118,548 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$427
Cost:
$335
$147 5,061 $280 12 - - - - $147
5,061
kWh
$280
12
kW-months/year
-
-
$
-
-
MMBtu
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$149
Cost:
$754
$149 5,145 - - - - - - $149
5,145
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$4,425
Cost:
-
$2,362 81,463 $2,063 90 - - - - $2,362
81,463
kWh
$2,063
90
kW-months/year
-
-
$
-
-
MMBtu
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,825
Cost:
$960
$1,825 62,946 - - - - - - $1,825
62,946
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
05: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$30,686
Cost:
$20,580
- - - - $30,686 - - - -
-
kWh
-
-
kW-months/year
$30,686
-
$
-
-
MMBtu
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$854
Cost:
$975
$301 10,385 $553 24 - - - - $301
10,385
kWh
$553
24
kW-months/year
-
-
$
-
-
MMBtu
07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$3,052
Cost:
$8,500
- - - - - - $3,052 77 -
-
kWh
-
-
kW-months/year
-
-
$
$3,052
77
MMBtu
08: 2.9114 USE SOLAR HEAT TO MAKE ELECTRICTY Savings:
$77,130
Cost:
$820,000
$31,768 1,110,000 $45,362 1,968 - - - - $31,768
1,110,000
kWh
$45,362
1,968
kW-months/year
-
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$118,548
Cost:
$852,104
$36,552 1,275,000 $48,258 2,094 $30,686 - $3,052 77 $36,552
1,275,000
kWh
$48,258
2,094
kW-months/year
$30,686
-
$
$3,052
77
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas