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IAC Assessment: UL2416
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IAC Assessment: UL2416
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center University of Louisville
Assessment Year 2024
Principal Product Adhesives and Coatings
NAICS 325520 - Adhesive Manufacturing
SIC 2891 - Adhesives And Sealants
Sales $10,000,000-$50,000,000
# of Employees 38
Plant Area (Sq.Ft.) 53,000
Annual Production 4,200 Tons
Production Hrs. Annual 6,000
Location (State) KY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $133,999 4,108,520 kWh $0.03
Electricity Demand $188,364 8,594 kW-months/year $21.92
Electricity Fees $32,273 - $ -
Natural Gas $90,393 11,134 MMBtu $8.12
TOTAL ENERGY COSTS $445,029
RECOMMENDED SAVINGS* $96,925 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$20,797
Cost:
$16,250
- - - - $20,797 - - - -
-
kWh
-
-
kW-months/year
$20,797
-
$
-
-
MMBtu
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$565
Cost:
$273
$113 3,439 $452 21 - - - - $113
3,439
kWh
$452
21
kW-months/year
-
-
$
-
-
MMBtu
03: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$276
Cost:
-
$55 1,680 $221 10 - - - - $55
1,680
kWh
$221
10
kW-months/year
-
-
$
-
-
MMBtu
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$139
Cost:
$469
$139 4,198 - - - - - - $139
4,198
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
05: 2.7292 LOWER CEILING TO REDUCE CONDITIONED SPACE Savings:
$4,975
Cost:
$8,000
$4,975 150,743 - - - - - - $4,975
150,743
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
06: 2.2692 USE OUTSIDE COLD WATER SOURCE AS A SUPPLY OF COOLING WATER Savings:
$23,980
Cost:
$43,234
$10,230 313,658 $13,750 627 - - - - $10,230
313,658
kWh
$13,750
627
kW-months/year
-
-
$
-
-
MMBtu
07: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$743
Cost:
$660
- - - - - - $743 92 -
-
kWh
-
-
kW-months/year
-
-
$
$743
92
MMBtu
08: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,134
Cost:
$330
- - - - - - $1,134 140 -
-
kWh
-
-
kW-months/year
-
-
$
$1,134
140
MMBtu
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,542
Cost:
$1,170
$4,542 139,275 - - - - - - $4,542
139,275
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
10: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$9,389
Cost:
$25,000
- - - - - - $9,389 1,157 -
-
kWh
-
-
kW-months/year
-
-
$
$9,389
1,157
MMBtu
11: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$9,389
Cost:
$10,000
- - - - - - $9,389 1,157 -
-
kWh
-
-
kW-months/year
-
-
$
$9,389
1,157
MMBtu
12: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,386
Cost:
$1,600
$1,386 41,986 - - - - - - $1,386
41,986
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
13: 2.9114 USE SOLAR HEAT TO MAKE ELECTRICTY Savings:
$19,610
Cost:
$190,384
$8,782 266,130 $10,828 494 - - - - $8,782
266,130
kWh
$10,828
494
kW-months/year
-
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$96,925
Cost:
$297,370
$30,222 921,109 $25,251 1,152 $20,797 - $20,655 2,546 $30,222
921,109
kWh
$25,251
1,152
kW-months/year
$20,797
-
$
$20,655
2,546
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas