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IAC Assessment: UL2508
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IAC Assessment: UL2508
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IAC Center University of Louisville
Assessment Year 2025
Principal Product Nonwoven Fabrics
NAICS 313230 - Nonwoven Fabric Mills
SIC 2297 - Nonwoven Fabrics
Sales $10,000,000-$50,000,000
# of Employees 109
Plant Area (Sq.Ft.) 180,000
Annual Production 48,000,000 Units
Production Hrs. Annual 8,736
Location (State) KY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $65,538 1,988,640 kWh $0.03
Electricity Demand $95,102 3,468 kW-months/year $27.42
Electricity Fees $28,774 - $ -
Natural Gas $307,270 46,732 MMBtu $6.58
TOTAL ENERGY COSTS $496,684
RECOMMENDED SAVINGS* $168,048 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas One-time Revenue or Avoided Cost Primary Product Electricity Usage Electricity Demand Electricity Fees Natural Gas One-time Revenue or Avoided Cost Primary Product
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$25,350
Cost:
$14,859
- - - - $25,350 - - - - - - - -
-
kWh
-
-
kW-months/year
$25,350
-
$
-
-
MMBtu
-
-
$
-
-
$
02: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$53,908
Cost:
$84,265
- - - - - - - - $15,748 - $38,160 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$15,748
-
$
$38,160
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,829
Cost:
$840
$1,829 55,412 - - - - - - - - - - $1,829
55,412
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,012
Cost:
$3,773
$1,387 42,039 $1,625 59 - - - - - - - - $1,387
42,039
kWh
$1,625
59
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
05: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$141
Cost:
-
$29 884 $112 4 - - - - - - - - $29
884
kWh
$112
4
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$55
Cost:
$237
$55 1,675 - - - - - - - - - - $55
1,675
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
07: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$43,597
Cost:
$30,000
- - - - - - $43,597 6,636 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$43,597
6,636
MMBtu
-
-
$
-
-
$
08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$3,751
Cost:
$375
- - $3,751 137 - - - - - - - - -
-
kWh
$3,751
137
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
09: 2.9114 USE SOLAR HEAT TO MAKE ELECTRICTY Savings:
$36,405
Cost:
$305,296
$14,685 445,013 $21,720 792 - - - - - - - - $14,685
445,013
kWh
$21,720
792
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$168,048
Cost:
$439,645
$17,985 545,023 $27,208 992 $25,350 - $43,597 6,636 $15,748 - $38,160 - $17,985
545,023
kWh
$27,208
992
kW-months/year
$25,350
-
$
$43,597
6,636
MMBtu
$15,748
-
$
$38,160
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas One-time Revenue or Avoided Cost Primary Product Electricity Usage Electricity Demand Electricity Fees Natural Gas One-time Revenue or Avoided Cost Primary Product