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IAC Assessment: UM0006
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IAC Assessment: UM0006
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IAC Center University of Michigan
Assessment Year 1994
Principal Product Zinc Alloy Ingots
NAICS n/a
SIC 3341 - Secondary Nonferrous Metals
Sales $10,000,000-$50,000,000
# of Employees 53
Plant Area (Sq.Ft.) 273,000
Annual Production 44,000,000 Pounds
Production Hrs. Annual 5,000
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $104,755 1,123,974 kWh $0.09
Natural Gas $184,552 64,510 MMBtu $2.86
TOTAL ENERGY COSTS $289,307
RECOMMENDED SAVINGS* $22,647 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $21,228
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$4,490
Cost:
$4,330
$4,490 48,359 - - $4,490
48,359
kWh
-
-
MMBtu
02: 2.7134 USE PHOTOCELL CONTROLS Savings:
$3,229
Cost:
$5,400
$3,229 34,877 - - $3,229
34,877
kWh
-
-
MMBtu
03: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$1,710
Cost:
$3,100
$1,710 18,464 - - $1,710
18,464
kWh
-
-
MMBtu
04: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$11,799
Cost:
$3,089
- - $11,799 4,125 -
-
kWh
$11,799
4,125
MMBtu
05: 2.2514 COVER OPEN TANKS Savings:
$1,419
Cost:
$1,123
- - $1,419 496 -
-
kWh
$1,419
496
MMBtu
TOTAL RECOMMENDED Savings:
$22,647
Cost:
$17,042
$9,429 101,700 $13,218 4,621 $9,429
101,700
kWh
$13,218
4,621
MMBtu
TOTAL IMPLEMENTED Savings:
$21,228
Cost:
$15,919
$9,429 101,700 $11,799 4,125 $9,429
101,700
kWh
$11,799
4,125
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas