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IAC Assessment: UM0047
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IAC Assessment: UM0047
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IAC Center University of Michigan
Assessment Year 1996
Principal Product Injection Molded Rubber Products
NAICS n/a
SIC 3069 - Fabricated Rubber Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 220
Plant Area (Sq.Ft.) 67,200
Annual Production 13,000,000 Pounds
Production Hrs. Annual 6,552
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $431,932 8,431,712 kWh $0.05
Electricity Demand $61,217 5,012 kW-months/year $12.21
Natural Gas $27,160 6,484 MMBtu $4.19
TOTAL ENERGY COSTS $544,076
RECOMMENDED SAVINGS* $55,331 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $2,724
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) By-product Production Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) By-product Production
$ kWh $ kW-months/year $ $ $ MMBtu $ lb $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$4,073
Cost:
$38,100
$2,585 50,703 $1,488 103 - - - - - - - - $2,585
50,703
kWh
$1,488
103
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$2,253
Cost:
$4,880
- - - - $2,253 - - - - - - - -
-
kWh
-
-
kW-months/year
$2,253
-
$
-
-
MMBtu
-
-
lb
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,070
Cost:
$2,000
$542 10,551 $528 36 - - - - - - - - $542
10,551
kWh
$528
36
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
04: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$471
Cost:
$256
$238 4,689 $233 12 - - - - - - - - $238
4,689
kWh
$233
12
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
05: 2.2426 USE WASTE HEAT FROM FLUE GASES TO HEAT SPACE CONDITIONING AIR Savings:
$1,114
Cost:
$68,940
- - - - - - $1,114 269 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,114
269
MMBtu
-
-
lb
-
-
$
06: 3.5218 REUSE / RECYCLE/ SELL RUBBER PRODUCTS Savings:
$38,850
Cost:
$9,900
- - - - - - - - $16,100 455,000 $22,750 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$16,100
455,000
lb
$22,750
-
$
07: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$7,500
Cost:
-
- - - - - - - - $7,500 111,358 - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$7,500
111,358
lb
-
-
$
TOTAL RECOMMENDED Savings:
$55,331
Cost:
$124,076
$3,365 65,943 $2,249 151 $2,253 - $1,114 269 $23,600 566,358 $22,750 - $3,365
65,943
kWh
$2,249
151
kW-months/year
$2,253
-
$
$1,114
269
MMBtu
$23,600
566,358
lb
$22,750
-
$
TOTAL IMPLEMENTED Savings:
$2,724
Cost:
$5,136
$238 4,689 $233 12 $2,253 - - - - - - - $238
4,689
kWh
$233
12
kW-months/year
$2,253
-
$
-
-
MMBtu
-
-
lb
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ lb $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) By-product Production Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) By-product Production