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IAC Assessment: UM0111
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IAC Assessment: UM0111
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IAC Center University of Michigan
Assessment Year 1998
Principal Product Gears
NAICS n/a
SIC 3495 - Wire Springs
Sales $10,000,000-$50,000,000
# of Employees 147
Plant Area (Sq.Ft.) 74,000
Annual Production 15,750,000 Pieces
Production Hrs. Annual 6,300
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $93,229 1,522,861 kWh $0.06
Electricity Demand $51,477 4,092 kW-months/year $12.58
Electricity Fees $(-310) - $ -
Natural Gas $20,906 3,719 MMBtu $5.62
TOTAL ENERGY COSTS $165,882
RECOMMENDED SAVINGS* $6,853 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $3,084
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz)
$ kWh $ kW-months/year $ MMBtu $ lb
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,215
Cost:
$300
$1,549 26,964 $666 48 - - - - $1,549
26,964
kWh
$666
48
kW-months/year
-
-
MMBtu
-
-
lb
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$289
Cost:
$844
$138 2,345 $151 12 - - - - $138
2,345
kWh
$151
12
kW-months/year
-
-
MMBtu
-
-
lb
03: 2.2492 USE "HEAT WHEEL" OR OTHER HEAT EXCHANGER TO CROSS-EXCHANGE BUILDING EXHAUST AIR WITH MAKE-UP AIR Savings:
$894
Cost:
$3,212
- - - - $894 159 - - -
-
kWh
-
-
kW-months/year
$894
159
MMBtu
-
-
lb
04: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$2,181
Cost:
$1,300
- - - - $2,181 388 - - -
-
kWh
-
-
kW-months/year
$2,181
388
MMBtu
-
-
lb
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$694
Cost:
$4,000
- - - - $694 60 - - -
-
kWh
-
-
kW-months/year
$694
60
MMBtu
-
-
lb
06: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$580
Cost:
-
- - - - - - $580 12,000 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$580
12,000
lb
TOTAL RECOMMENDED Savings:
$6,853
Cost:
$9,656
$1,687 29,309 $817 60 $3,769 607 $580 12,000 $1,687
29,309
kWh
$817
60
kW-months/year
$3,769
607
MMBtu
$580
12,000
lb
TOTAL IMPLEMENTED Savings:
$3,084
Cost:
$1,144
$1,687 29,309 $817 60 - - $580 12,000 $1,687
29,309
kWh
$817
60
kW-months/year
-
-
MMBtu
$580
12,000
lb
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz)