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IAC Assessment: UM0116
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IAC Assessment: UM0116
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IAC Center University of Michigan
Assessment Year 1998
Principal Product Forged Rings
NAICS n/a
SIC 3717 -
Sales $10,000,000-$50,000,000
# of Employees 41
Plant Area (Sq.Ft.) 93,000
Annual Production 20,000,000 Pieces
Production Hrs. Annual 6,120
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $109,086 6,830,598 kWh $0.02
Electricity Demand $228,124 15,192 kW-months/year $15.02
Electricity Fees $(-5,332) - $ -
Natural Gas $500,824 143,816 MMBtu $3.48
TOTAL ENERGY COSTS $853,803
RECOMMENDED SAVINGS* $53,356 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $24,693
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$364
Cost:
$980
$202 6,155 $162 22 - - - - - - $202
6,155
kWh
$162
22
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
02: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$663
Cost:
$2,419
$486 13,482 $177 24 - - - - - - $486
13,482
kWh
$177
24
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$364
Cost:
$1,200
$202 9,379 $162 22 - - - - - - $202
9,379
kWh
$162
22
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
04: 3.4115 RECOVER AND REUSE COOLING WATER Savings:
$19,654
Cost:
$4,350
- - - - - - $19,654 5,328,650 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$19,654
5,328,650
Tgal
-
-
$
05: 3.4155 METER WASTE WATER Savings:
$1,447
Cost:
$150
- - - - - - - - $1,447 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$1,447
-
$
06: 4.431 TRAIN OPERATORS FOR MAXIMUM OPERATING EFFICIENCY Savings:
$28,299
Cost:
-
- - - - $28,299 3,264 - - - - -
-
kWh
-
-
kW-months/year
$28,299
3,264
MMBtu
-
-
Tgal
-
-
$
07: 4.431 TRAIN OPERATORS FOR MAXIMUM OPERATING EFFICIENCY Savings:
$2,565
Cost:
-
- - $2,565 180 - - - - - - -
-
kWh
$2,565
180
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$53,356
Cost:
$9,099
$890 29,016 $3,066 248 $28,299 3,264 $19,654 5,328,650 $1,447 - $890
29,016
kWh
$3,066
248
kW-months/year
$28,299
3,264
MMBtu
$19,654
5,328,650
Tgal
$1,447
-
$
TOTAL IMPLEMENTED Savings:
$24,693
Cost:
$8,119
$688 22,861 $2,904 226 - - $19,654 5,328,650 $1,447 - $688
22,861
kWh
$2,904
226
kW-months/year
-
-
MMBtu
$19,654
5,328,650
Tgal
$1,447
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Ancillary Material Cost