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IAC Assessment: UM0121
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IAC Assessment: UM0121
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IAC Center University of Michigan
Assessment Year 1998
Principal Product superabrasive electroplated tooling
NAICS n/a
SIC 3471 - Plating And Polishing
Sales $1,000,000-$5,000,000
# of Employees 25
Plant Area (Sq.Ft.) 10,400
Annual Production 100,000 Pieces
Production Hrs. Annual 6,864
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $31,569 312,720 kWh $0.10
Electricity Fees $982 - $ -
Natural Gas $3,169 728 MMBtu $4.35
TOTAL ENERGY COSTS $62,504
RECOMMENDED SAVINGS* $37,339 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $25,322
#|Description Savings
Cost
Status Electricity Usage Natural Gas Water Disposal Other Liquid (non-haz) Ancillary Material Cost Electricity Usage Natural Gas Water Disposal Other Liquid (non-haz) Ancillary Material Cost
$ kWh $ MMBtu $ Tgal $ gal $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,850
Cost:
$2,048
$1,850 18,464 - - - - - - - - $1,850
18,464
kWh
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$511
Cost:
$1,000
$511 5,275 - - - - - - - - $511
5,275
kWh
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$761
Cost:
$990
$761 51,290 - - - - - - - - $761
51,290
kWh
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
04: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$12,085
Cost:
$6,000
$14,712 141,559 $(-2,627) (-604) - - - - - - $14,712
141,559
kWh
$(-2,627)
(-604)
MMBtu
-
-
Tgal
-
-
gal
-
-
$
05: 3.3131 USE EVAPORATION TO CONCENTRATE MATERIAL Savings:
$8,359
Cost:
$12,000
- - - - $8,359 3,798 - - - - -
-
kWh
-
-
MMBtu
$8,359
3,798
Tgal
-
-
gal
-
-
$
06: 3.3122 USE FILTRATION, CENTRIFUGING TO REMOVE CONTAMINANTS Savings:
$12,017
Cost:
$11,000
- - - - - - $12,017 5,346 - - -
-
kWh
-
-
MMBtu
-
-
Tgal
$12,017
5,346
gal
-
-
$
07: 4.125 Savings:
$1,756
Cost:
$3,350
- - - - - - - - $1,756 - -
-
kWh
-
-
MMBtu
-
-
Tgal
-
-
gal
$1,756
-
$
TOTAL RECOMMENDED Savings:
$37,339
Cost:
$36,388
$17,834 216,588 $(-2,627) (-604) $8,359 3,798 $12,017 5,346 $1,756 - $17,834
216,588
kWh
$(-2,627)
(-604)
MMBtu
$8,359
3,798
Tgal
$12,017
5,346
gal
$1,756
-
$
TOTAL IMPLEMENTED Savings:
$25,322
Cost:
$25,388
$17,834 216,588 $(-2,627) (-604) $8,359 3,798 - - $1,756 - $17,834
216,588
kWh
$(-2,627)
(-604)
MMBtu
$8,359
3,798
Tgal
-
-
gal
$1,756
-
$
Savings
Cost
$ kWh $ MMBtu $ Tgal $ gal $ $
Electricity Usage Natural Gas Water Disposal Other Liquid (non-haz) Ancillary Material Cost Electricity Usage Natural Gas Water Disposal Other Liquid (non-haz) Ancillary Material Cost