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IAC Assessment: UM0127
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IAC Assessment: UM0127
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IAC Center University of Michigan
Assessment Year 1999
Principal Product Aluminum Extrusions
NAICS n/a
SIC 3354 - Aluminum Extruded Products
Sales $10,000,000-$50,000,000
# of Employees 140
Plant Area (Sq.Ft.) 137,070
Annual Production 18,000,000 Pounds
Production Hrs. Annual 6,864
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $428,080 4,388,628 kWh $0.10
Electricity Fees $(-10,757) - $ -
Natural Gas $132,827 34,746 MMBtu $3.82
TOTAL ENERGY COSTS $550,150
RECOMMENDED SAVINGS* $73,942 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Fees Natural Gas Other Liquid (haz) Personnel Changes Ancillary Material Cost Primary Product Electricity Usage Electricity Fees Natural Gas Other Liquid (haz) Personnel Changes Ancillary Material Cost Primary Product
$ kWh $ $ $ MMBtu $ gal $ $ $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,907
Cost:
$5,428
$240 2,345 - - - - - - $2,667 - - - - - $240
2,345
kWh
-
-
$
-
-
MMBtu
-
-
gal
$2,667
-
$
-
-
$
-
-
$
02: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$16,282
Cost:
$250
- - $16,282 - - - - - - - - - - - -
-
kWh
$16,282
-
$
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
03: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$11,496
Cost:
$5,000
- - - - $11,496 2,986 - - - - - - - - -
-
kWh
-
-
$
$11,496
2,986
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
04: 3.3122 USE FILTRATION, CENTRIFUGING TO REMOVE CONTAMINANTS Savings:
$30,552
Cost:
$35,000
- - - - - - $15,200 30,400 - - $15,352 - - - -
-
kWh
-
-
$
-
-
MMBtu
$15,200
30,400
gal
-
-
$
$15,352
-
$
-
-
$
05: 4.1110 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$12,705
Cost:
$13,600
- - - - - - - - - - - - $12,705 - -
-
kWh
-
-
$
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
$12,705
-
$
TOTAL RECOMMENDED Savings:
$73,942
Cost:
$59,278
$240 2,345 $16,282 - $11,496 2,986 $15,200 30,400 $2,667 - $15,352 - $12,705 - $240
2,345
kWh
$16,282
-
$
$11,496
2,986
MMBtu
$15,200
30,400
gal
$2,667
-
$
$15,352
-
$
$12,705
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - - - -
-
kWh
-
-
$
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ $ $ MMBtu $ gal $ $ $ $ $ $
Electricity Usage Electricity Fees Natural Gas Other Liquid (haz) Personnel Changes Ancillary Material Cost Primary Product Electricity Usage Electricity Fees Natural Gas Other Liquid (haz) Personnel Changes Ancillary Material Cost Primary Product