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IAC Assessment: UM0128
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IAC Assessment: UM0128
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IAC Center University of Michigan
Assessment Year 1999
Principal Product Metal Building Components
NAICS n/a
SIC 3440 -
Sales $5,000,000-$10,000,000
# of Employees 22
Plant Area (Sq.Ft.) 48,000
Annual Production 4,000,000 Units
Production Hrs. Annual 2,080
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $29,115 208,089 kWh $0.14
Electricity Fees $(-3,560) - $ -
Natural Gas $3,326 572 MMBtu $5.81
TOTAL ENERGY COSTS $28,881
RECOMMENDED SAVINGS* $84,541 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Natural Gas Solid Waste (non-haz) Primary Product By-product Production Electricity Usage Natural Gas Solid Waste (non-haz) Primary Product By-product Production
$ kWh $ MMBtu $ lb $ $ $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,071
Cost:
$1,700
$1,071 7,620 - - - - - - - - $1,071
7,620
kWh
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
02: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$885
Cost:
$2,000
- - $885 159 - - - - - - -
-
kWh
$885
159
MMBtu
-
-
lb
-
-
$
-
-
$
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,650
Cost:
$1,000
$2,650 19,050 - - - - - - - - $2,650
19,050
kWh
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
04: 3.5217 REUSE / RECYCLE/ SELL PAPER PRODUCTS Savings:
$1,800
Cost:
-
- - - - $1,800 - - - - - -
-
kWh
-
-
MMBtu
$1,800
-
lb
-
-
$
-
-
$
05: 3.5248 SEPARATE AND RECYCLE SCRAP METAL TO FOUNDRY OR FOR SALE Savings:
$13,800
Cost:
-
- - - - - - - - $13,800 - -
-
kWh
-
-
MMBtu
-
-
lb
-
-
$
$13,800
-
$
06: 4.441 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$47,700
Cost:
$20,000
- - - - - - $47,700 - - - -
-
kWh
-
-
MMBtu
-
-
lb
$47,700
-
$
-
-
$
07: 4.513 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE LABOR COSTS Savings:
$16,635
Cost:
$450
- - - - - - $16,635 - - - -
-
kWh
-
-
MMBtu
-
-
lb
$16,635
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$84,541
Cost:
$25,150
$3,721 26,670 $885 159 $1,800 - $64,335 - $13,800 - $3,721
26,670
kWh
$885
159
MMBtu
$1,800
-
lb
$64,335
-
$
$13,800
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
Savings
Cost
$ kWh $ MMBtu $ lb $ $ $ $
Electricity Usage Natural Gas Solid Waste (non-haz) Primary Product By-product Production Electricity Usage Natural Gas Solid Waste (non-haz) Primary Product By-product Production