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IAC Assessment: UM0132
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IAC Assessment: UM0132
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IAC Center University of Michigan
Assessment Year 1999
Principal Product Coated Plastic Parts
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $1,000,000-$5,000,000
# of Employees 102
Plant Area (Sq.Ft.) 80,000
Annual Production 20,000,000 Pieces
Production Hrs. Annual 2,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $47,026 649,179 kWh $0.07
Electricity Demand $59,521 5,292 kW-months/year $11.25
Electricity Fees $406 - $ -
Natural Gas $32,469 9,846 MMBtu $3.30
TOTAL ENERGY COSTS $139,422
RECOMMENDED SAVINGS* $79,066 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $25,733
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,280
Cost:
$7,301
$1,897 32,825 $2,383 165 - - - - - - - - $1,897
32,825
kWh
$2,383
165
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
02: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$680
Cost:
$700
- - - - $680 237 - - - - - - -
-
kWh
-
-
kW-months/year
$680
237
MMBtu
-
-
lb
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$667
Cost:
$300
$269 4,689 $398 28 - - - - - - - - $269
4,689
kWh
$398
28
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$349
Cost:
$1,000
$134 2,345 $215 14 - - - - - - - - $134
2,345
kWh
$215
14
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$815
Cost:
$990
- - - - $815 247 - - - - - - -
-
kWh
-
-
kW-months/year
$815
247
MMBtu
-
-
lb
-
-
$
-
-
$
06: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$13,503
Cost:
$3,700
- - - - - - $1,503 4,680 - - $12,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,503
4,680
lb
-
-
$
$12,000
-
$
07: 3.8135 USE LOW VOC OR WATER BASED PAINT Savings:
$5,439
Cost:
$500
- - - - - - - - - - $5,439 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
$5,439
-
$
08: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$53,333
Cost:
$1,548
- - - - - - - - $53,333 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$53,333
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$79,066
Cost:
$16,039
$2,300 39,859 $2,996 207 $1,495 484 $1,503 4,680 $53,333 - $17,439 - $2,300
39,859
kWh
$2,996
207
kW-months/year
$1,495
484
MMBtu
$1,503
4,680
lb
$53,333
-
$
$17,439
-
$
TOTAL IMPLEMENTED Savings:
$25,733
Cost:
$14,491
$2,300 39,859 $2,996 207 $1,495 484 $1,503 4,680 - - $17,439 - $2,300
39,859
kWh
$2,996
207
kW-months/year
$1,495
484
MMBtu
$1,503
4,680
lb
-
-
$
$17,439
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost