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IAC Assessment: UM0135
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IAC Assessment: UM0135
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IAC Center University of Michigan
Assessment Year 1999
Principal Product injection molded trim
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 260
Plant Area (Sq.Ft.) 101,000
Annual Production 400 Tons
Production Hrs. Annual 6,912
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $343,468 8,226,260 kWh $0.04
Electricity Demand $50,631 2,736 kW-months/year $18.51
Electricity Fees $65,815 - $ -
Natural Gas $14,066 3,154 MMBtu $4.46
TOTAL ENERGY COSTS $473,980
RECOMMENDED SAVINGS* $14,422 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $13,969
#|Description Savings
Cost
Status Electricity Usage Natural Gas Solid Waste (non-haz) Electricity Usage Natural Gas Solid Waste (non-haz)
$ kWh $ MMBtu $ lb
01: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$6,898
Cost:
$20,000
$6,898 250,879 - - - - $6,898
250,879
kWh
-
-
MMBtu
-
-
lb
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$453
Cost:
$1,250
$453 16,413 - - - - $453
16,413
kWh
-
-
MMBtu
-
-
lb
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,690
Cost:
$50
$2,690 97,890 - - - - $2,690
97,890
kWh
-
-
MMBtu
-
-
lb
04: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$2,660
Cost:
$2,500
$2,660 96,717 - - - - $2,660
96,717
kWh
-
-
MMBtu
-
-
lb
05: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$986
Cost:
$1,500
- - $986 221 - - -
-
kWh
$986
221
MMBtu
-
-
lb
06: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$735
Cost:
$100
- - - - $735 347,079 -
-
kWh
-
-
MMBtu
$735
347,079
lb
TOTAL RECOMMENDED Savings:
$14,422
Cost:
$25,400
$12,701 461,899 $986 221 $735 347,079 $12,701
461,899
kWh
$986
221
MMBtu
$735
347,079
lb
TOTAL IMPLEMENTED Savings:
$13,969
Cost:
$24,150
$12,248 445,486 $986 221 $735 347,079 $12,248
445,486
kWh
$986
221
MMBtu
$735
347,079
lb
Savings
Cost
$ kWh $ MMBtu $ lb
Electricity Usage Natural Gas Solid Waste (non-haz) Electricity Usage Natural Gas Solid Waste (non-haz)