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IAC Assessment: UM0144
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IAC Assessment: UM0144
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IAC Center University of Michigan
Assessment Year 1999
Principal Product Abrasive Tumbling Media
NAICS n/a
SIC 3291 - Abrasive Products
Sales $1,000,000-$5,000,000
# of Employees 25
Plant Area (Sq.Ft.) 70,000
Annual Production 6,000,000 Pounds
Production Hrs. Annual 8,568
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $62,374 900,059 kWh $0.07
Electricity Demand $18,744 1,488 kW-months/year $12.60
Electricity Fees $(-766) - $ -
Natural Gas $159,684 45,118 MMBtu $3.54
TOTAL ENERGY COSTS $240,036
RECOMMENDED SAVINGS* $48,049 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $40,364
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Primary Product Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Primary Product
$ kWh $ kW-months/year $ MMBtu $ lb $ $
01: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$1,661
Cost:
$110
$1,661 16,706 - - - - - - - - $1,661
16,706
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$647
Cost:
$1,000
$497 7,913 $150 11 - - - - - - $497
7,913
kWh
$150
11
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,285
Cost:
$350
$988 15,826 $297 19 - - - - - - $988
15,826
kWh
$297
19
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
04: 2.1122 RE-SIZE CHARGING OPENINGS OR ADD A MOVABLE DOOR ON EQUIPMENT Savings:
$5,837
Cost:
$9,350
- - - - $5,837 1,649 - - - - -
-
kWh
-
-
kW-months/year
$5,837
1,649
MMBtu
-
-
lb
-
-
$
05: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$1,848
Cost:
$2,100
- - - - $1,848 522 - - - - -
-
kWh
-
-
kW-months/year
$1,848
522
MMBtu
-
-
lb
-
-
$
06: 3.1192 REDUCE SCRAP PRODUCTION Savings:
$29,091
Cost:
$5,000
- - - - - - $29,091 68,128 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$29,091
68,128
lb
-
-
$
07: 4.4440 INSTALL SYSTEM TO COLLECT SCRAP Savings:
$7,680
Cost:
$584
- - - - - - - - $7,680 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$7,680
-
$
TOTAL RECOMMENDED Savings:
$48,049
Cost:
$18,494
$3,146 40,445 $447 30 $7,685 2,171 $29,091 68,128 $7,680 - $3,146
40,445
kWh
$447
30
kW-months/year
$7,685
2,171
MMBtu
$29,091
68,128
lb
$7,680
-
$
TOTAL IMPLEMENTED Savings:
$40,364
Cost:
$7,044
$3,146 40,445 $447 30 - - $29,091 68,128 $7,680 - $3,146
40,445
kWh
$447
30
kW-months/year
-
-
MMBtu
$29,091
68,128
lb
$7,680
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Primary Product Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Primary Product