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IAC Assessment: UM0146
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IAC Assessment: UM0146
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IAC Center University of Michigan
Assessment Year 1999
Principal Product Plastic Injection Molding
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $5,000,000-$10,000,000
# of Employees 100
Plant Area (Sq.Ft.) 25,000
Annual Production 36,000,000 Pieces
Production Hrs. Annual 8,400
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $101,237 2,466,295 kWh $0.04
Electricity Demand $47,253 4,140 kW-months/year $11.41
Electricity Fees $6,763 - $ -
Natural Gas $8,391 1,523 MMBtu $5.51
TOTAL ENERGY COSTS $163,644
RECOMMENDED SAVINGS* $40,263 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Solid Waste (haz) Primary Product Electricity Usage Electricity Demand Electricity Fees Solid Waste (haz) Primary Product
$ kWh $ kW-months/year $ $ $ lb $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,736
Cost:
$220
$1,935 55,393 $1,801 158 - - - - - - $1,935
55,393
kWh
$1,801
158
kW-months/year
-
-
$
-
-
lb
-
-
$
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$78
Cost:
$200
$53 1,465 $25 2 - - - - - - $53
1,465
kWh
$25
2
kW-months/year
-
-
$
-
-
lb
-
-
$
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,510
Cost:
$200
$1,655 47,479 $855 75 - - - - - - $1,655
47,479
kWh
$855
75
kW-months/year
-
-
$
-
-
lb
-
-
$
04: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$15,807
Cost:
$40,000
- - - - $15,807 - - - - - -
-
kWh
-
-
kW-months/year
$15,807
-
$
-
-
lb
-
-
$
05: 3.7131 USE A RAG RECYCLE SERVICE Savings:
$925
Cost:
-
- - - - - - $925 450 - - -
-
kWh
-
-
kW-months/year
-
-
$
$925
450
lb
-
-
$
06: 4.424 IMPROVE SPACE COMFORT CONDITIONING Savings:
$6,000
Cost:
$3,600
- - - - - - - - $6,000 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
lb
$6,000
-
$
07: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$11,207
Cost:
$40,000
- - - - - - - - $11,207 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
lb
$11,207
-
$
TOTAL RECOMMENDED Savings:
$40,263
Cost:
$84,220
$3,643 104,337 $2,681 235 $15,807 - $925 450 $17,207 - $3,643
104,337
kWh
$2,681
235
kW-months/year
$15,807
-
$
$925
450
lb
$17,207
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
lb
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ lb $ $
Electricity Usage Electricity Demand Electricity Fees Solid Waste (haz) Primary Product Electricity Usage Electricity Demand Electricity Fees Solid Waste (haz) Primary Product