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IAC Assessment: UM0147
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IAC Assessment: UM0147
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IAC Center University of Michigan
Assessment Year 1999
Principal Product Glass Products
NAICS n/a
SIC 3231 - Products Of Purchased Glass
Sales $10,000,000-$50,000,000
# of Employees 96
Plant Area (Sq.Ft.) 84,000
Annual Production 11,000 Tons
Production Hrs. Annual 6,120
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $292,889 5,411,196 kWh $0.05
Electricity Demand $53,944 12,816 kW-months/year $4.21
Electricity Fees $42,807 - $ -
Natural Gas $15,615 2,694 MMBtu $5.80
TOTAL ENERGY COSTS $405,255
RECOMMENDED SAVINGS* $39,223 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $1,436
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Water Consumption Primary Product Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Water Consumption Primary Product
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ Tgal $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,038
Cost:
$3,557
$2,717 45,428 $1,307 110 - - - - $100 - $914 - - - - - $2,717
45,428
kWh
$1,307
110
kW-months/year
-
-
MMBtu
-
-
lb
$100
-
$
$914
-
$
-
-
Tgal
-
-
$
02: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD Savings:
$4,796
Cost:
$2,000
$2,567 69,461 $2,424 204 - - - - - - - - $(-195) - - - $2,567
69,461
kWh
$2,424
204
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
$(-195)
-
Tgal
-
-
$
03: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$19,748
Cost:
$500
$19,748 433,470 - - - - - - - - - - - - - - $19,748
433,470
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
Tgal
-
-
$
04: 2.2443 RE-USE OR RECYCLE HOT OR COLD PROCESS EXHAUST AIR Savings:
$7,215
Cost:
$10,000
- - - - $7,215 1,244 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$7,215
1,244
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
Tgal
-
-
$
05: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$1,436
Cost:
-
- - - - - - $1,436 126,225 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,436
126,225
lb
-
-
$
-
-
$
-
-
Tgal
-
-
$
06: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$990
Cost:
$400
- - - - - - - - - - - - - - $990 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
Tgal
$990
-
$
TOTAL RECOMMENDED Savings:
$39,223
Cost:
$16,457
$25,032 548,359 $3,731 314 $7,215 1,244 $1,436 126,225 $100 - $914 - $(-195) - $990 - $25,032
548,359
kWh
$3,731
314
kW-months/year
$7,215
1,244
MMBtu
$1,436
126,225
lb
$100
-
$
$914
-
$
$(-195)
-
Tgal
$990
-
$
TOTAL IMPLEMENTED Savings:
$1,436
Cost:
-
- - - - - - $1,436 126,225 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,436
126,225
lb
-
-
$
-
-
$
-
-
Tgal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Water Consumption Primary Product Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Water Consumption Primary Product