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IAC Assessment: UM0148
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IAC Assessment: UM0148
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IAC Center University of Michigan
Assessment Year 1999
Principal Product Metal Fittings
NAICS n/a
SIC 3451 - Screw Machine Products
Sales $5,000,000-$10,000,000
# of Employees 48
Plant Area (Sq.Ft.) 25,000
Annual Production 114,000,000 Pieces
Production Hrs. Annual 5,330
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $28,155 732,122 kWh $0.04
Electricity Demand $30,278 2,652 kW-months/year $11.42
Electricity Fees $3,582 - $ -
Natural Gas $3,494 661 MMBtu $5.29
TOTAL ENERGY COSTS $65,509
RECOMMENDED SAVINGS* $369,162 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $15,137
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ gal $ $ $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,826
Cost:
$2,464
$1,191 33,998 $878 77 - - - - - - $70 - - - $687 - $1,191
33,998
kWh
$878
77
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
$70
-
$
-
-
$
$687
-
$
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,069
Cost:
$500
- - - - - - $1,069 202 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,069
202
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
03: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$10,056
Cost:
$40,000
- - - - $10,056 - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$10,056
-
$
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
04: 3.4112 RECOVERY METALS FROM RINSE WATER(EVAP., ION EXCHANGE, RO, ELECTROLYSIS, ELECTRODIALYSIS) AND REUSE RINSE WATER Savings:
$12,311
Cost:
$40,000
- - - - - - - - $7,700 11,000 - - $(-1,429) - $6,040 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$7,700
11,000
gal
-
-
$
$(-1,429)
-
$
$6,040
-
$
05: 4.5110 EXPAND OPERATIONS INTO UNUSED SPACE Savings:
$342,900
Cost:
$683,000
- - - - - - - - - - - - $342,900 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
$
$342,900
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$369,162
Cost:
$765,964
$1,191 33,998 $878 77 $10,056 - $1,069 202 $7,700 11,000 $70 - $341,471 - $6,727 - $1,191
33,998
kWh
$878
77
kW-months/year
$10,056
-
$
$1,069
202
MMBtu
$7,700
11,000
gal
$70
-
$
$341,471
-
$
$6,727
-
$
TOTAL IMPLEMENTED Savings:
$15,137
Cost:
$42,464
$1,191 33,998 $878 77 - - - - $7,700 11,000 $70 - $(-1,429) - $6,727 - $1,191
33,998
kWh
$878
77
kW-months/year
-
-
$
-
-
MMBtu
$7,700
11,000
gal
$70
-
$
$(-1,429)
-
$
$6,727
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ gal $ $ $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost