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IAC Assessment: UM0162
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IAC Assessment: UM0162
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IAC Center University of Michigan
Assessment Year 2000
Principal Product Heat Treating
NAICS n/a
SIC 3398 - Metal Heat Treating
Sales $10,000,000-$50,000,000
# of Employees 92
Plant Area (Sq.Ft.) 110,000
Annual Production 80,000,000 Pounds
Production Hrs. Annual 8,736
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $364,986 11,542,790 kWh $0.03
Electricity Demand $209,057 23,424 kW-months/year $8.92
Electricity Fees $59,410 - $ -
Natural Gas $711,015 227,015 MMBtu $3.13
TOTAL ENERGY COSTS $1,344,468
RECOMMENDED SAVINGS* $68,527 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $66,828
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ gal $ $
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,699
Cost:
$50
$1,267 42,204 $432 58 - - - - - - $1,267
42,204
kWh
$432
58
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
02: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$15,362
Cost:
$10,000
$11,450 371,630 $3,912 523 - - - - - - $11,450
371,630
kWh
$3,912
523
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
03: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$3,628
Cost:
$10,800
- - - - $3,628 1,159 - - - - -
-
kWh
-
-
kW-months/year
$3,628
1,159
MMBtu
-
-
gal
-
-
$
04: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM Savings:
$15,894
Cost:
$12,000
- - - - $15,894 5,078 - - - - -
-
kWh
-
-
kW-months/year
$15,894
5,078
MMBtu
-
-
gal
-
-
$
05: 2.1123 INSTALL AUTOMATIC STACK DAMPER Savings:
$576
Cost:
$720
- - - - $576 184 - - - - -
-
kWh
-
-
kW-months/year
$576
184
MMBtu
-
-
gal
-
-
$
06: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$18,858
Cost:
$36,000
- - - - $18,858 5,824 - - - - -
-
kWh
-
-
kW-months/year
$18,858
5,824
MMBtu
-
-
gal
-
-
$
07: 3.3122 USE FILTRATION, CENTRIFUGING TO REMOVE CONTAMINANTS Savings:
$12,510
Cost:
$24,650
- - - - - - $7,050 50,440 $5,460 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$7,050
50,440
gal
$5,460
-
$
TOTAL RECOMMENDED Savings:
$68,527
Cost:
$94,220
$12,717 413,834 $4,344 581 $38,956 12,245 $7,050 50,440 $5,460 - $12,717
413,834
kWh
$4,344
581
kW-months/year
$38,956
12,245
MMBtu
$7,050
50,440
gal
$5,460
-
$
TOTAL IMPLEMENTED Savings:
$66,828
Cost:
$94,170
$11,450 371,630 $3,912 523 $38,956 12,245 $7,050 50,440 $5,460 - $11,450
371,630
kWh
$3,912
523
kW-months/year
$38,956
12,245
MMBtu
$7,050
50,440
gal
$5,460
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes