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IAC Assessment: UM0163
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IAC Assessment: UM0163
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IAC Center University of Michigan
Assessment Year 2000
Principal Product Brass Rod
NAICS n/a
SIC 3351 - Copper Rolling And Drawing
Sales $100,000,000-$500,000,000
# of Employees 240
Plant Area (Sq.Ft.) 250,000
Annual Production 150,000,000 Pounds
Production Hrs. Annual 8,736
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $2,544,783 58,480,364 kWh $0.04
Electricity Demand $324,875 39,780 kW-months/year $8.17
Electricity Fees $65,622 - $ -
Natural Gas $854,402 264,690 MMBtu $3.23
TOTAL ENERGY COSTS $3,789,682
RECOMMENDED SAVINGS* $121,212 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $62,888
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$28,712
Cost:
$84,426
$23,812 478,898 $4,900 648 - - $23,812
478,898
kWh
$4,900
648
kW-months/year
-
-
MMBtu
02: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$1,248
Cost:
-
$1,248 36,928 - - - - $1,248
36,928
kWh
-
-
kW-months/year
-
-
MMBtu
03: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$2,496
Cost:
$500
$2,496 73,857 - - - - $2,496
73,857
kWh
-
-
kW-months/year
-
-
MMBtu
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,147
Cost:
$300
$1,665 46,893 $482 64 - - $1,665
46,893
kWh
$482
64
kW-months/year
-
-
MMBtu
05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$2,922
Cost:
$1,500
$2,152 63,599 $770 103 - - $2,152
63,599
kWh
$770
103
kW-months/year
-
-
MMBtu
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,100
Cost:
$200
- - - - $2,100 212 -
-
kWh
-
-
kW-months/year
$2,100
212
MMBtu
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$10,078
Cost:
$10,000
- - - - $10,078 3,120 -
-
kWh
-
-
kW-months/year
$10,078
3,120
MMBtu
08: 2.2492 USE "HEAT WHEEL" OR OTHER HEAT EXCHANGER TO CROSS-EXCHANGE BUILDING EXHAUST AIR WITH MAKE-UP AIR Savings:
$14,512
Cost:
$60,000
- - - - $14,512 4,493 -
-
kWh
-
-
kW-months/year
$14,512
4,493
MMBtu
09: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$56,997
Cost:
$90,000
- - - - $56,997 17,647 -
-
kWh
-
-
kW-months/year
$56,997
17,647
MMBtu
TOTAL RECOMMENDED Savings:
$121,212
Cost:
$246,926
$31,373 700,175 $6,152 815 $83,687 25,472 $31,373
700,175
kWh
$6,152
815
kW-months/year
$83,687
25,472
MMBtu
TOTAL IMPLEMENTED Savings:
$62,888
Cost:
$90,800
$5,409 157,678 $482 64 $56,997 17,647 $5,409
157,678
kWh
$482
64
kW-months/year
$56,997
17,647
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas