IAC logo
IAC Assessment: UM0165
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: UM0165
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center University of Michigan
Assessment Year 2000
Principal Product steel fasteners
NAICS n/a
SIC 3452 - Bolts, Nuts, Rivets, And Washers
Sales $50,000,000-$100,000,000
# of Employees 145
Plant Area (Sq.Ft.) 250,000
Annual Production 442,000,000 Pieces
Production Hrs. Annual 8,568
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $627,865 19,549,238 kWh $0.03
Electricity Demand $521,532 26,748 kW-months/year $19.50
Electricity Fees $145,071 - $ -
Natural Gas $387,921 110,053 MMBtu $3.52
TOTAL ENERGY COSTS $1,807,939
RECOMMENDED SAVINGS* $94,254 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $16,093
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ gal $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,237
Cost:
$9,748
$1,156 38,980 $3,081 216 - - - - - - $1,156
38,980
kWh
$3,081
216
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
02: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$5,860
Cost:
-
$5,860 197,831 - - - - - - - - $5,860
197,831
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,996
Cost:
$1,750
$2,482 83,822 $3,514 247 - - - - - - $2,482
83,822
kWh
$3,514
247
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$13,852
Cost:
$13,583
$14,708 497,069 $20,819 1,461 - - - - $(-21,675) - $14,708
497,069
kWh
$20,819
1,461
kW-months/year
-
-
MMBtu
-
-
gal
$(-21,675)
-
$
05: 2.2492 USE "HEAT WHEEL" OR OTHER HEAT EXCHANGER TO CROSS-EXCHANGE BUILDING EXHAUST AIR WITH MAKE-UP AIR Savings:
$26,506
Cost:
$131,000
- - - - $26,506 7,530 - - - - -
-
kWh
-
-
kW-months/year
$26,506
7,530
MMBtu
-
-
gal
-
-
$
06: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$658
Cost:
$750
- - - - $658 165 - - - - -
-
kWh
-
-
kW-months/year
$658
165
MMBtu
-
-
gal
-
-
$
07: 3.5111 FILTER AND REUSE HYDRAULIC OIL Savings:
$37,145
Cost:
$10,500
- - - - - - $37,145 17,145 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$37,145
17,145
gal
-
-
$
TOTAL RECOMMENDED Savings:
$94,254
Cost:
$167,331
$24,206 817,702 $27,414 1,924 $27,164 7,695 $37,145 17,145 $(-21,675) - $24,206
817,702
kWh
$27,414
1,924
kW-months/year
$27,164
7,695
MMBtu
$37,145
17,145
gal
$(-21,675)
-
$
TOTAL IMPLEMENTED Savings:
$16,093
Cost:
$11,498
$9,498 320,633 $6,595 463 - - - - - - $9,498
320,633
kWh
$6,595
463
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes