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IAC Assessment: UM0167
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IAC Assessment: UM0167
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IAC Center University of Michigan
Assessment Year 2000
Principal Product Titanium tubing
NAICS n/a
SIC 3498 - Fabricated Pipe And Fittings
Sales $5,000,000-$10,000,000
# of Employees 86
Plant Area (Sq.Ft.) 109,000
Annual Production 620 Thousand Feet
Production Hrs. Annual 7,488
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $68,706 2,178,488 kWh $0.03
Electricity Demand $80,561 4,248 kW-months/year $18.96
Electricity Fees $8,860 - $ -
Natural Gas $69,583 18,956 MMBtu $3.67
TOTAL ENERGY COSTS $271,410
RECOMMENDED SAVINGS* $58,177 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz)
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,108
Cost:
$4,665
$567 19,050 $541 38 - - - - - - $567
19,050
kWh
$541
38
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,795
Cost:
$100
$926 31,360 $869 61 - - - - - - $926
31,360
kWh
$869
61
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,504
Cost:
$825
$1,980 66,823 $1,524 107 - - - - - - $1,980
66,823
kWh
$1,524
107
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,167
Cost:
$500
- - - - $1,167 280 - - - - -
-
kWh
-
-
kW-months/year
$1,167
280
MMBtu
-
-
Tgal
-
-
gal
05: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$20,700
Cost:
$4,550
- - - - $20,700 4,843 - - - - -
-
kWh
-
-
kW-months/year
$20,700
4,843
MMBtu
-
-
Tgal
-
-
gal
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$6,118
Cost:
$3,300
- - - - $6,118 1,400 - - - - -
-
kWh
-
-
kW-months/year
$6,118
1,400
MMBtu
-
-
Tgal
-
-
gal
07: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$16,497
Cost:
$1,000
- - - - - - $16,497 5,748,000 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$16,497
5,748,000
Tgal
-
-
gal
08: 3.3122 USE FILTRATION, CENTRIFUGING TO REMOVE CONTAMINANTS Savings:
$7,288
Cost:
$11,000
- - - - - - - - $7,288 20,592 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$7,288
20,592
gal
TOTAL RECOMMENDED Savings:
$58,177
Cost:
$25,940
$3,473 117,233 $2,934 206 $27,985 6,523 $16,497 5,748,000 $7,288 20,592 $3,473
117,233
kWh
$2,934
206
kW-months/year
$27,985
6,523
MMBtu
$16,497
5,748,000
Tgal
$7,288
20,592
gal
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal
Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz)