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IAC Assessment: UM0168
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IAC Assessment: UM0168
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IAC Center University of Michigan
Assessment Year 2000
Principal Product Iron Castings
NAICS n/a
SIC 3321 - Gray And Ductile Iron Foundries
Sales $50,000,000-$100,000,000
# of Employees 300
Plant Area (Sq.Ft.) 250,000
Annual Production 50,000 Tons
Production Hrs. Annual 6,000
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $579,969 18,194,608 kWh $0.03
Electricity Demand $376,105 39,876 kW-months/year $9.43
Electricity Fees $6,298 - $ -
Natural Gas $385,431 116,226 MMBtu $3.32
Other Energy $1,852,875 262,379 MMBtu $7.06
TOTAL ENERGY COSTS $3,546,278
RECOMMENDED SAVINGS* $345,623 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $33,651
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Electricity Usage Electricity Demand Natural Gas Water Disposal
$ kWh $ kW-months/year $ MMBtu $ Tgal
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$526
Cost:
$993
$254 7,034 $272 37 - - - - $254
7,034
kWh
$272
37
kW-months/year
-
-
MMBtu
-
-
Tgal
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$15,117
Cost:
$50,000
$15,117 433,470 - - - - - - $15,117
433,470
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$24,945
Cost:
$2,250
$17,076 532,532 $7,869 1,052 - - - - $17,076
532,532
kWh
$7,869
1,052
kW-months/year
-
-
MMBtu
-
-
Tgal
04: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$8,180
Cost:
$300
$7,380 139,508 $800 107 - - - - $7,380
139,508
kWh
$800
107
kW-months/year
-
-
MMBtu
-
-
Tgal
05: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$3,403
Cost:
$1,400
- - - - $3,403 1,406 - - -
-
kWh
-
-
kW-months/year
$3,403
1,406
MMBtu
-
-
Tgal
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$293,452
Cost:
$1,020,000
- - - - $56,129 43,100 $237,323 3,550,000 -
-
kWh
-
-
kW-months/year
$56,129
43,100
MMBtu
$237,323
3,550,000
Tgal
TOTAL RECOMMENDED Savings:
$345,623
Cost:
$1,074,943
$39,827 1,112,544 $8,941 1,196 $59,532 44,506 $237,323 3,550,000 $39,827
1,112,544
kWh
$8,941
1,196
kW-months/year
$59,532
44,506
MMBtu
$237,323
3,550,000
Tgal
TOTAL IMPLEMENTED Savings:
$33,651
Cost:
$3,543
$24,710 679,074 $8,941 1,196 - - - - $24,710
679,074
kWh
$8,941
1,196
kW-months/year
-
-
MMBtu
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Disposal Electricity Usage Electricity Demand Natural Gas Water Disposal