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IAC Assessment: UM0176
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IAC Assessment: UM0176
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IAC Center University of Michigan
Assessment Year 2000
Principal Product Heat Treating
NAICS n/a
SIC 3398 - Metal Heat Treating
Sales $10,000,000-$50,000,000
# of Employees 135
Plant Area (Sq.Ft.) 225,077
Annual Production 3,000,000 Pieces
Production Hrs. Annual 6,240
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $106,935 2,951,055 kWh $0.04
Electricity Demand $132,745 6,228 kW-months/year $21.31
Electricity Fees $35,507 - $ -
Natural Gas $1,589,783 309,218 MMBtu $5.14
TOTAL ENERGY COSTS $2,551,220
RECOMMENDED SAVINGS* $679,788 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Natural Gas Water Disposal Primary Product Electricity Usage Natural Gas Water Disposal Primary Product
$ kWh $ MMBtu $ Tgal $ $
01: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$733
Cost:
$500
$733 4,689 - - - - - - $733
4,689
kWh
-
-
MMBtu
-
-
Tgal
-
-
$
02: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$72,582
Cost:
$15,000
- - $72,582 12,630 - - - - -
-
kWh
$72,582
12,630
MMBtu
-
-
Tgal
-
-
$
03: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$2,038
Cost:
$2,201
- - $2,038 584 - - - - -
-
kWh
$2,038
584
MMBtu
-
-
Tgal
-
-
$
04: 4.1110 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$127,531
Cost:
$162,750
- - $28,156 3,143 - - $99,375 - -
-
kWh
$28,156
3,143
MMBtu
-
-
Tgal
$99,375
-
$
05: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$51,717
Cost:
$8,050
- - $51,717 10,384 - - - - -
-
kWh
$51,717
10,384
MMBtu
-
-
Tgal
-
-
$
06: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$425,187
Cost:
$800,000
- - - - $425,187 128,000,000 - - -
-
kWh
-
-
MMBtu
$425,187
128,000,000
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$679,788
Cost:
$988,501
$733 4,689 $154,493 26,741 $425,187 128,000,000 $99,375 - $733
4,689
kWh
$154,493
26,741
MMBtu
$425,187
128,000,000
Tgal
$99,375
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
MMBtu
-
-
Tgal
-
-
$
Savings
Cost
$ kWh $ MMBtu $ Tgal $ $
Electricity Usage Natural Gas Water Disposal Primary Product Electricity Usage Natural Gas Water Disposal Primary Product