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IAC Assessment: UM0178
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IAC Assessment: UM0178
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IAC Center University of Michigan
Assessment Year 2001
Principal Product Steel castings
NAICS n/a
SIC 3325 - Steel Foundries, Nec
Sales $10,000,000-$50,000,000
# of Employees 287
Plant Area (Sq.Ft.) 130,000
Annual Production 7,500 Tons
Production Hrs. Annual 6,240
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $573,074 18,050,704 kWh $0.03
Electricity Demand $446,501 64,764 kW-months/year $6.89
Electricity Fees $3,360 - $ -
Natural Gas $315,435 86,686 MMBtu $3.64
TOTAL ENERGY COSTS $1,338,370
RECOMMENDED SAVINGS* $65,120 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $2,563
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,563
Cost:
$900
$739 22,274 $1,824 128 - - $739
22,274
kWh
$1,824
128
kW-months/year
-
-
MMBtu
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$400
Cost:
$1,000
$400 12,603 - - - - $400
12,603
kWh
-
-
kW-months/year
-
-
MMBtu
03: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$42,749
Cost:
$73,500
- - - - $42,749 11,744 -
-
kWh
-
-
kW-months/year
$42,749
11,744
MMBtu
04: 2.1115 ELIMINATE COMBUSTIBLE GAS IN FLUE GAS Savings:
$19,408
Cost:
$9,100
- - - - $19,408 5,332 -
-
kWh
-
-
kW-months/year
$19,408
5,332
MMBtu
TOTAL RECOMMENDED Savings:
$65,120
Cost:
$84,500
$1,139 34,877 $1,824 128 $62,157 17,076 $1,139
34,877
kWh
$1,824
128
kW-months/year
$62,157
17,076
MMBtu
TOTAL IMPLEMENTED Savings:
$2,563
Cost:
$900
$739 22,274 $1,824 128 - - $739
22,274
kWh
$1,824
128
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas