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IAC Assessment: UM0189
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IAC Assessment: UM0189
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IAC Center University of Michigan
Assessment Year 2001
Principal Product Steel Castings
NAICS n/a
SIC 3324 - Steel Investment Foundries
Sales $5,000,000-$10,000,000
# of Employees 53
Plant Area (Sq.Ft.) 40,500
Annual Production 625 Tons
Production Hrs. Annual 4,940
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $71,576 1,838,218 kWh $0.04
Electricity Demand $53,521 2,904 kW-months/year $18.43
Electricity Fees $14,849 - $ -
Natural Gas $39,406 9,466 MMBtu $4.16
TOTAL ENERGY COSTS $191,352
RECOMMENDED SAVINGS* $36,537 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Primary Product Electricity Usage Electricity Demand Natural Gas Water Disposal Primary Product
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
01: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$7,060
Cost:
$1,400
$2,899 41,032 $4,161 292 - - - - - - $2,899
41,032
kWh
$4,161
292
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
02: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$2,362
Cost:
$1,500
$677 17,292 $1,685 91 - - - - - - $677
17,292
kWh
$1,685
91
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,120
Cost:
$750
$1,672 23,740 $1,448 102 - - - - - - $1,672
23,740
kWh
$1,448
102
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,845
Cost:
$1,284
$1,032 34,291 $1,813 127 - - - - - - $1,032
34,291
kWh
$1,813
127
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
05: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$6,900
Cost:
$8,250
- - - - $6,900 1,660 - - - - -
-
kWh
-
-
kW-months/year
$6,900
1,660
MMBtu
-
-
Tgal
-
-
$
06: 3.4115 RECOVER AND REUSE COOLING WATER Savings:
$12,000
Cost:
$4,400
- - - - - - $12,000 2,000,000 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$12,000
2,000,000
Tgal
-
-
$
07: 4.6520 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$2,250
Cost:
$1,950
- - - - - - - - $2,250 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$2,250
-
$
TOTAL RECOMMENDED Savings:
$36,537
Cost:
$19,534
$6,280 116,355 $9,107 612 $6,900 1,660 $12,000 2,000,000 $2,250 - $6,280
116,355
kWh
$9,107
612
kW-months/year
$6,900
1,660
MMBtu
$12,000
2,000,000
Tgal
$2,250
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Primary Product Electricity Usage Electricity Demand Natural Gas Water Disposal Primary Product