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IAC Assessment: UM0194
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IAC Assessment: UM0194
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IAC Center University of Michigan
Assessment Year 2001
Principal Product Cold formed steel
NAICS n/a
SIC 3316 - Cold Finishing Of Steel Shapes
Sales $10,000,000-$50,000,000
# of Employees 79
Plant Area (Sq.Ft.) 75,000
Annual Production 30,000,000 Pounds
Production Hrs. Annual 5,460
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $235,572 6,553,107 kWh $0.04
Electricity Demand $214,178 22,320 kW-months/year $9.60
Electricity Fees $16,636 - $ -
Natural Gas $45,911 9,088 MMBtu $5.05
TOTAL ENERGY COSTS $543,377
RECOMMENDED SAVINGS* $169,468 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Other Liquid (non-haz) One-time Revenue or Avoided Cost Primary Product Increase in Production Electricity Usage Electricity Demand Electricity Fees Other Liquid (non-haz) One-time Revenue or Avoided Cost Primary Product Increase in Production
$ kWh $ kW-months/year $ $ $ gal $ $ $ $ $ %
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,736
Cost:
$5,155
$1,030 28,608 $706 74 - - - - - - - - - - $1,030
28,608
kWh
$706
74
kW-months/year
-
-
$
-
-
gal
-
-
$
-
-
$
-
-
%
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,606
Cost:
$900
$1,708 47,433 $898 100 - - - - - - - - - - $1,708
47,433
kWh
$898
100
kW-months/year
-
-
$
-
-
gal
-
-
$
-
-
$
-
-
%
03: 3.3122 USE FILTRATION, CENTRIFUGING TO REMOVE CONTAMINANTS Savings:
$19,450
Cost:
$15,600
- - - - - - $19,450 89,600 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$19,450
89,600
gal
-
-
$
-
-
$
-
-
%
04: 4.641 ELIMINATE SHUTDOWNS OF CONTROLS DUE TO OVERHEATING Savings:
$90,700
Cost:
$25,200
- - - - - - - - $74,800 - - - $15,900 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
gal
$74,800
-
$
-
-
$
$15,900
-
%
05: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$37,925
Cost:
$132,000
- - - - - - - - - - $37,925 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
gal
-
-
$
$37,925
-
$
-
-
%
06: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$2,888
Cost:
$4,500
- - - - - - - - - - $2,888 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
gal
-
-
$
$2,888
-
$
-
-
%
07: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$14,163
Cost:
$22,163
- - - - $14,163 - - - - - - - - - -
-
kWh
-
-
kW-months/year
$14,163
-
$
-
-
gal
-
-
$
-
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$169,468
Cost:
$205,518
$2,738 76,041 $1,604 174 $14,163 - $19,450 89,600 $74,800 - $40,813 - $15,900 - $2,738
76,041
kWh
$1,604
174
kW-months/year
$14,163
-
$
$19,450
89,600
gal
$74,800
-
$
$40,813
-
$
$15,900
-
%
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
gal
-
-
$
-
-
$
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ $ $ gal $ $ $ $ $ %
Electricity Usage Electricity Demand Electricity Fees Other Liquid (non-haz) One-time Revenue or Avoided Cost Primary Product Increase in Production Electricity Usage Electricity Demand Electricity Fees Other Liquid (non-haz) One-time Revenue or Avoided Cost Primary Product Increase in Production