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IAC Assessment: UM0196
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IAC Assessment: UM0196
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IAC Center University of Michigan
Assessment Year 2001
Principal Product Thermoformed Plastic Parts
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 97
Plant Area (Sq.Ft.) 200,000
Annual Production 10,500 Tons
Production Hrs. Annual 6,240
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $577,394 16,240,193 kWh $0.04
Electricity Demand $366,681 38,892 kW-months/year $9.43
Electricity Fees $5,539 - $ -
Natural Gas $75,657 15,768 MMBtu $4.80
TOTAL ENERGY COSTS $1,025,271
RECOMMENDED SAVINGS* $70,433 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $66,089
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,119
Cost:
$4,832
$1,053 29,886 $1,066 113 - - - - - - $1,053
29,886
kWh
$1,066
113
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$8,645
Cost:
$19,064
- - - - $8,645 - - - - - -
-
kWh
-
-
kW-months/year
$8,645
-
$
-
-
MMBtu
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,004
Cost:
$450
$1,466 41,313 $538 57 - - - - - - $1,466
41,313
kWh
$538
57
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$6,496
Cost:
$2,500
$5,015 133,901 $1,481 157 - - - - - - $5,015
133,901
kWh
$1,481
157
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
05: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$4,344
Cost:
$1,750
- - - - - - $4,344 928 - - -
-
kWh
-
-
kW-months/year
-
-
$
$4,344
928
MMBtu
-
-
$
06: 4.6410 ELIMINATE SHUTDOWNS OF CONTROLS DUE TO OVERHEATING Savings:
$46,825
Cost:
$45,535
- - - - - - - - $46,825 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$46,825
-
$
TOTAL RECOMMENDED Savings:
$70,433
Cost:
$74,131
$7,534 205,100 $3,085 327 $8,645 - $4,344 928 $46,825 - $7,534
205,100
kWh
$3,085
327
kW-months/year
$8,645
-
$
$4,344
928
MMBtu
$46,825
-
$
TOTAL IMPLEMENTED Savings:
$66,089
Cost:
$72,381
$7,534 205,100 $3,085 327 $8,645 - - - $46,825 - $7,534
205,100
kWh
$3,085
327
kW-months/year
$8,645
-
$
-
-
MMBtu
$46,825
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes