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IAC Assessment: UM0197
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IAC Assessment: UM0197
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IAC Center University of Michigan
Assessment Year 2001
Principal Product Oil control rails
NAICS n/a
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $10,000,000-$50,000,000
# of Employees 201
Plant Area (Sq.Ft.) 127,000
Annual Production 30,000 Tons
Production Hrs. Annual 7,200
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $2,111,033 46,386,708 kWh $0.05
Electricity Demand $287,929 33,732 kW-months/year $8.54
Electricity Fees $4,339 - $ -
Natural Gas $300,368 66,473 MMBtu $4.52
TOTAL ENERGY COSTS $2,703,669
RECOMMENDED SAVINGS* $85,893 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $64,713
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Primary Product Electricity Usage Electricity Demand Natural Gas Water Disposal Primary Product
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$10,283
Cost:
$21,862
$7,764 170,526 $2,519 295 - - - - - - $7,764
170,526
kWh
$2,519
295
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$7,532
Cost:
$825
$5,679 124,818 $1,853 217 - - - - - - $5,679
124,818
kWh
$1,853
217
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,898
Cost:
$1,000
$2,189 48,052 $709 83 - - - - - - $2,189
48,052
kWh
$709
83
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
04: 2.2424 USE HEAT IN FLUE GASES TO PREHEAT PRODUCTS OR MATERIALS Savings:
$21,000
Cost:
$60,000
- - - - - - - - $21,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$21,000
-
$
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$180
Cost:
$100
- - - - $180 40 - - - - -
-
kWh
-
-
kW-months/year
$180
40
MMBtu
-
-
Tgal
-
-
$
06: 3.4151 MINIMIZE WATER USAGE Savings:
$44,000
Cost:
$22,000
$4,663 104,015 $1,537 180 - - $37,800 10,368,000 - - $4,663
104,015
kWh
$1,537
180
kW-months/year
-
-
MMBtu
$37,800
10,368,000
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$85,893
Cost:
$105,787
$20,295 447,411 $6,618 775 $180 40 $37,800 10,368,000 $21,000 - $20,295
447,411
kWh
$6,618
775
kW-months/year
$180
40
MMBtu
$37,800
10,368,000
Tgal
$21,000
-
$
TOTAL IMPLEMENTED Savings:
$64,713
Cost:
$45,687
$20,295 447,411 $6,618 775 - - $37,800 10,368,000 - - $20,295
447,411
kWh
$6,618
775
kW-months/year
-
-
MMBtu
$37,800
10,368,000
Tgal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Primary Product Electricity Usage Electricity Demand Natural Gas Water Disposal Primary Product