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IAC Assessment: UM0202
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IAC Assessment: UM0202
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IAC Center University of Michigan
Assessment Year 2002
Principal Product Non-metallic enclosures
NAICS n/a
SIC 3711 - Motor Vehicles And Car Bodies
Sales $10,000,000-$50,000,000
# of Employees 90
Plant Area (Sq.Ft.) 96,920
Annual Production 2,100,000 Pounds
Production Hrs. Annual 6,240
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $106,848 3,007,358 kWh $0.04
Electricity Demand $59,040 6,276 kW-months/year $9.41
Electricity Fees $1,701 - $ -
Natural Gas $24,666 5,199 MMBtu $4.74
TOTAL ENERGY COSTS $192,255
RECOMMENDED SAVINGS* $18,099 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $14,861
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,238
Cost:
$10,640
$2,163 59,772 $1,075 59 - - - - $2,163
59,772
kWh
$1,075
59
kW-months/year
-
-
$
-
-
MMBtu
02: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$100
Cost:
$1,150
$100 32,230 - - - - - - $100
32,230
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,069
Cost:
$1,000
$711 19,924 $358 38 - - - - $711
19,924
kWh
$358
38
kW-months/year
-
-
$
-
-
MMBtu
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,487
Cost:
$450
$988 27,835 $499 53 - - - - $988
27,835
kWh
$499
53
kW-months/year
-
-
$
-
-
MMBtu
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$10,288
Cost:
$1,195
$10,288 183,711 - - - - - - $10,288
183,711
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
06: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$737
Cost:
$1,145
- - - - - - $737 161 -
-
kWh
-
-
kW-months/year
-
-
$
$737
161
MMBtu
07: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$1,180
Cost:
$2,590
- - - - $1,180 - - - -
-
kWh
-
-
kW-months/year
$1,180
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$18,099
Cost:
$18,170
$14,250 323,472 $1,932 150 $1,180 - $737 161 $14,250
323,472
kWh
$1,932
150
kW-months/year
$1,180
-
$
$737
161
MMBtu
TOTAL IMPLEMENTED Savings:
$14,861
Cost:
$7,530
$12,087 263,700 $857 91 $1,180 - $737 161 $12,087
263,700
kWh
$857
91
kW-months/year
$1,180
-
$
$737
161
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas