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IAC Assessment: UM0213
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IAC Assessment: UM0213
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IAC Center University of Michigan
Assessment Year 2002
Principal Product Ball Bearings
NAICS n/a
SIC 3399 - Primary Metal Products, Nec
Sales $100,000,000-$500,000,000
# of Employees 369
Plant Area (Sq.Ft.) 173,300
Annual Production 22,000,000 Pieces
Production Hrs. Annual 8,736
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $532,106 18,391,200 kWh $0.03
Electricity Demand $796,382 43,512 kW-months/year $18.30
Natural Gas $331,086 67,549 MMBtu $4.90
TOTAL ENERGY COSTS $1,659,574
RECOMMENDED SAVINGS* $145,654 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $104,749
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$40,905
Cost:
$1,000
$40,905 2,445,964 - - - - $40,905
2,445,964
kWh
-
-
kW-months/year
-
-
MMBtu
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$35,927
Cost:
$71,714
$18,721 665,975 $17,206 940 - - $18,721
665,975
kWh
$17,206
940
kW-months/year
-
-
MMBtu
03: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$23,514
Cost:
$500
- - - - $23,514 4,799 -
-
kWh
-
-
kW-months/year
$23,514
4,799
MMBtu
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$22,460
Cost:
$3,600
$6,100 216,989 $16,360 894 - - $6,100
216,989
kWh
$16,360
894
kW-months/year
-
-
MMBtu
05: 2.7132 INSTALL TIMERS ON LIGHT SWITCHES IN LITTLE USED AREAS Savings:
$11,201
Cost:
$500
$11,201 397,488 - - - - $11,201
397,488
kWh
-
-
kW-months/year
-
-
MMBtu
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$10,292
Cost:
$3,000
$5,363 190,787 $4,929 269 - - $5,363
190,787
kWh
$4,929
269
kW-months/year
-
-
MMBtu
07: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$1,355
Cost:
$1,468
$297 3,516 - - $1,058 216 $297
3,516
kWh
-
-
kW-months/year
$1,058
216
MMBtu
TOTAL RECOMMENDED Savings:
$145,654
Cost:
$81,782
$82,587 3,920,719 $38,495 2,103 $24,572 5,015 $82,587
3,920,719
kWh
$38,495
2,103
kW-months/year
$24,572
5,015
MMBtu
TOTAL IMPLEMENTED Savings:
$104,749
Cost:
$80,782
$41,682 1,474,755 $38,495 2,103 $24,572 5,015 $41,682
1,474,755
kWh
$38,495
2,103
kW-months/year
$24,572
5,015
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas