IAC Center University of Michigan
Assessment Year 2002
Principal Product Automotive Interiors
NAICS -
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $100,000,000
# of Employees 508
Plant Area (Sq.Ft.) 180,000
Annual Production 2,500,000 Pieces
Production Hrs. Annual 4,128
Location (State) MI
View Case Study
Source Yearly Cost Usage
Electricity Usage $444,072 17,185,560
Electricity Demand $708,615 39,324
Electricity Fees $15,564 -
Natural Gas $47,081 12,191
TOTAL ENERGY COSTS $1,215,332
RECOMMENDED SAVINGS* $155,089 *Non-energy impacts
included in savings.
IMPLEMENTED SAVINGS* $142,850
#|Description Status Electricity Usage Electricity Demand Electricity Fees Electricity Usage Electricity Demand Electricity Fees
$ kWh $ kW/month $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$5,260
Cost:
$4,500
- - - - $5,260 - -
-
kWh
-
-
kW/month
$5,260
-
$
02: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$142,000
Cost:
$30,400
- - $142,000 11,400 - - -
-
kWh
$142,000
11,400
kW/month
-
-
$
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$4,540
Cost:
$2,200
$2,812 66,900 $1,728 96 - - $2,812
66,900
kWh
$1,728
96
kW/month
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$850
Cost:
$375
$310 11,991 $540 30 - - $310
11,991
kWh
$540
30
kW/month
-
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,439
Cost:
$1,000
$873 33,521 $1,566 87 - - $873
33,521
kWh
$1,566
87
kW/month
-
-
$
TOTAL RECOMMENDED Savings:
$155,089
Cost:
$38,475
$3,995 112,412 $145,834 11,613 $5,260 - -
-
kWh
-
-
kW/month
-
-
$
TOTAL IMPLEMENTED Savings:
$142,850
Cost:
$30,775
$310 11,991 $142,540 11,430 - - -
-
kWh
-
-
kW/month
-
-
$
$ kWh $ kW/month $ $
Electricity Usage Electricity Demand Electricity Fees Electricity Usage Electricity Demand Electricity Fees
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