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IAC Assessment: UM0223
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IAC Assessment: UM0223
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IAC Center University of Michigan
Assessment Year 2003
Principal Product Hub and rotor assemblies
NAICS 336211 - Motor Vehicle Body Manufacturing
SIC 3713 - Truck And Bus Bodies
Sales $100,000,000-$500,000,000
# of Employees 243
Plant Area (Sq.Ft.) 145,000
Annual Production 2,520,000 Pieces
Production Hrs. Annual 2,880
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $852,877 13,431,600 kWh $0.06
Electricity Demand $405,355 28,716 kW-months/year $14.12
Electricity Fees $(-357,182) - $ -
Natural Gas $96,933 10,298 MMBtu $9.41
TOTAL ENERGY COSTS $997,983
RECOMMENDED SAVINGS* $87,796 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $62,194
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$3,160
Cost:
$500
$1,580 36,000 $1,580 112 - - $1,580
36,000
kWh
$1,580
112
kW-months/year
-
-
MMBtu
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$3,344
Cost:
$958
$1,734 47,214 $1,610 114 - - $1,734
47,214
kWh
$1,610
114
kW-months/year
-
-
MMBtu
03: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$1,704
Cost:
$5,850
$1,080 29,260 $624 48 - - $1,080
29,260
kWh
$624
48
kW-months/year
-
-
MMBtu
04: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$23,898
Cost:
$3,150
$(-233) (-6,307) $(-121) (-9) $24,252 2,633 $(-233)
(-6,307)
kWh
$(-121)
(-9)
kW-months/year
$24,252
2,633
MMBtu
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$11,530
Cost:
$3,000
$7,560 204,749 $3,970 281 - - $7,560
204,749
kWh
$3,970
281
kW-months/year
-
-
MMBtu
06: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$37,000
Cost:
$9,500
$2,200 59,800 $34,800 2,464 - - $2,200
59,800
kWh
$34,800
2,464
kW-months/year
-
-
MMBtu
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$7,160
Cost:
$1,250
$4,690 127,146 $2,470 175 - - $4,690
127,146
kWh
$2,470
175
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$87,796
Cost:
$24,208
$18,611 497,862 $44,933 3,185 $24,252 2,633 $18,611
497,862
kWh
$44,933
3,185
kW-months/year
$24,252
2,633
MMBtu
TOTAL IMPLEMENTED Savings:
$62,194
Cost:
$15,208
$17,764 474,909 $44,430 3,146 - - $17,764
474,909
kWh
$44,430
3,146
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas