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IAC Assessment: UM0226
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IAC Assessment: UM0226
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IAC Center University of Michigan
Assessment Year 2003
Principal Product Automotive Stampings and Assemblies
NAICS 336370 - Motor Vehicle Metal Stamping
SIC 3465 - Automotive Stampings
Sales $10,000,000-$50,000,000
# of Employees 250
Plant Area (Sq.Ft.) 86,800
Annual Production 27,000,000 Pieces
Production Hrs. Annual 6,240
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $72,963 2,883,160 kWh $0.03
Electricity Demand $118,790 6,516 kW-months/year $18.23
Electricity Fees $4,162 - $ -
Natural Gas $11,005 2,045 MMBtu $5.38
TOTAL ENERGY COSTS $206,920
RECOMMENDED SAVINGS* $34,556 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,808
Cost:
$16,880
$1,159 39,162 $6,649 467 - - - - $1,159
39,162
kWh
$6,649
467
kW-months/year
-
-
$
-
-
MMBtu
02: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$5,200
Cost:
$75
$2,500 98,694 $2,700 189 - - - - $2,500
98,694
kWh
$2,700
189
kW-months/year
-
-
$
-
-
MMBtu
03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$4,770
Cost:
$800
$4,770 188,453 - - - - - - $4,770
188,453
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
04: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$3,631
Cost:
$1,050
$(-53) (-2,100) - - - - $3,684 774 $(-53)
(-2,100)
kWh
-
-
kW-months/year
-
-
$
$3,684
774
MMBtu
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$4,160
Cost:
$500
- - - - - - $4,160 774 -
-
kWh
-
-
kW-months/year
-
-
$
$4,160
774
MMBtu
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,111
Cost:
$375
$1,014 40,064 $1,097 77 - - - - $1,014
40,064
kWh
$1,097
77
kW-months/year
-
-
$
-
-
MMBtu
07: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$2,055
Cost:
$1,560
- - - - $2,055 - - - -
-
kWh
-
-
kW-months/year
$2,055
-
$
-
-
MMBtu
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,722
Cost:
$1,000
$827 32,664 $895 63 - - - - $827
32,664
kWh
$895
63
kW-months/year
-
-
$
-
-
MMBtu
09: 2.7446 UTILIZE SENSORS CONTROLLING ROOF AND WALL OPENINGS Savings:
$1,207
Cost:
$600
- - - - - - $1,207 253 -
-
kWh
-
-
kW-months/year
-
-
$
$1,207
253
MMBtu
10: 2.7446 UTILIZE SENSORS CONTROLLING ROOF AND WALL OPENINGS Savings:
$724
Cost:
$400
- - - - - - $724 152 -
-
kWh
-
-
kW-months/year
-
-
$
$724
152
MMBtu
11: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$1,004
Cost:
$2,200
$411 16,234 $593 42 - - - - $411
16,234
kWh
$593
42
kW-months/year
-
-
$
-
-
MMBtu
12: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$164
Cost:
-
$79 3,112 $85 6 - - - - $79
3,112
kWh
$85
6
kW-months/year
-
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$34,556
Cost:
$25,440
$10,707 416,283 $12,019 844 $2,055 - $9,775 1,953 $10,707
416,283
kWh
$12,019
844
kW-months/year
$2,055
-
$
$9,775
1,953
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas