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IAC Assessment: UM0227
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IAC Assessment: UM0227
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IAC Center University of Michigan
Assessment Year 2003
Principal Product Aluminum extrusions
NAICS 331318 - Other Aluminum Rolling, Drawing, and Extruding
SIC 3354 - Aluminum Extruded Products
Sales $10,000,000-$50,000,000
# of Employees 65
Plant Area (Sq.Ft.) 111,745
Annual Production 1,058,000 Pounds
Production Hrs. Annual 4,420
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $83,788 1,923,963 kWh $0.04
Electricity Demand $48,444 8,448 kW-months/year $5.73
Electricity Fees $3,005 - $ -
Natural Gas $57,131 12,382 MMBtu $4.61
TOTAL ENERGY COSTS $192,368
RECOMMENDED SAVINGS* $40,284 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $9,640
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$9,930
Cost:
$1,000
- - - - $9,930 2,154 -
-
kWh
-
-
kW-months/year
$9,930
2,154
MMBtu
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$8,000
Cost:
$1,725
$5,736 131,720 $2,264 395 - - $5,736
131,720
kWh
$2,264
395
kW-months/year
-
-
MMBtu
03: 2.2711 UTILIZE OUTSIDE AIR INSTEAD OF CONDITIONED AIR FOR DRYING Savings:
$5,893
Cost:
$10,000
$5,432 26,845 $461 81 - - $5,432
26,845
kWh
$461
81
kW-months/year
-
-
MMBtu
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$7,016
Cost:
$1,920
- - - - $7,016 1,522 -
-
kWh
-
-
kW-months/year
$7,016
1,522
MMBtu
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,702
Cost:
$19,995
$3,727 85,575 $975 170 - - $3,727
85,575
kWh
$975
170
kW-months/year
-
-
MMBtu
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,800
Cost:
$1,000
$2,006 46,061 $794 138 - - $2,006
46,061
kWh
$794
138
kW-months/year
-
-
MMBtu
07: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$1,640
Cost:
$1,300
- - - - $1,640 419 -
-
kWh
-
-
kW-months/year
$1,640
419
MMBtu
08: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$303
Cost:
$700
- - - - $303 89 -
-
kWh
-
-
kW-months/year
$303
89
MMBtu
TOTAL RECOMMENDED Savings:
$40,284
Cost:
$37,640
$16,901 290,201 $4,494 784 $18,889 4,184 $16,901
290,201
kWh
$4,494
784
kW-months/year
$18,889
4,184
MMBtu
TOTAL IMPLEMENTED Savings:
$9,640
Cost:
$3,025
$5,736 131,720 $2,264 395 $1,640 419 $5,736
131,720
kWh
$2,264
395
kW-months/year
$1,640
419
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas