IAC logo
IAC Assessment: UM0230
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: UM0230
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center University of Michigan
Assessment Year 2003
Principal Product Plastic Injection molding
NAICS 326122 - Plastics Pipe and Pipe Fitting Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 280
Plant Area (Sq.Ft.) 154,200
Annual Production 13,700,000 Pieces
Production Hrs. Annual 7,200
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $478,378 12,266,133 kWh $0.04
Electricity Demand $75,854 22,986 kW-months/year $3.30
Electricity Fees $56,565 - $ -
Natural Gas $73,890 9,724 MMBtu $7.60
TOTAL ENERGY COSTS $684,687
RECOMMENDED SAVINGS* $67,405 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $11,163
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,775
Cost:
$18,691
$5,726 146,831 $1,049 318 - - $5,726
146,831
kWh
$1,049
318
kW-months/year
-
-
MMBtu
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,479
Cost:
$300
$1,296 33,234 $183 55 - - $1,296
33,234
kWh
$183
55
kW-months/year
-
-
MMBtu
03: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$11,163
Cost:
$4,500
$(-207) (-5,317) $(-30) (-9) $11,400 1,500 $(-207)
(-5,317)
kWh
$(-30)
(-9)
kW-months/year
$11,400
1,500
MMBtu
04: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$6,688
Cost:
$8,100
$6,334 162,425 $354 107 - - $6,334
162,425
kWh
$354
107
kW-months/year
-
-
MMBtu
05: 2.2449 RECOVER HEAT FROM EXHAUSTED STEAM, HOT AIR OR HOT WATER Savings:
$37,100
Cost:
$171,200
$(-21,200) (-542,384) $(-4,500) (-1,368) $62,800 9,724 $(-21,200)
(-542,384)
kWh
$(-4,500)
(-1,368)
kW-months/year
$62,800
9,724
MMBtu
06: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$4,200
Cost:
$1,500
$3,760 96,533 $440 134 - - $3,760
96,533
kWh
$440
134
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$67,405
Cost:
$204,291
$(-4,291) (-108,678) $(-2,504) (-763) $74,200 11,224 $(-4,291)
(-108,678)
kWh
$(-2,504)
(-763)
kW-months/year
$74,200
11,224
MMBtu
TOTAL IMPLEMENTED Savings:
$11,163
Cost:
$4,500
$(-207) (-5,317) $(-30) (-9) $11,400 1,500 $(-207)
(-5,317)
kWh
$(-30)
(-9)
kW-months/year
$11,400
1,500
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas