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IAC Assessment: UM0240
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IAC Assessment: UM0240
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IAC Center University of Michigan
Assessment Year 2003
Principal Product Corrugated Containers
NAICS 322211 - Corrugated and Solid Fiber Box Manufacturing
SIC 2653 - Corrugated And Solid Fiber Boxes
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 160,000
Annual Production 44,000 Tons
Production Hrs. Annual 1,980
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $141,688 5,728,450 kWh $0.02
Electricity Demand $243,488 13,375 kW-months/year $18.20
Electricity Fees $3,721 - $ -
Natural Gas $489,563 56,660 MMBtu $8.64
TOTAL ENERGY COSTS $913,540
RECOMMENDED SAVINGS* $120,305 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $86,885
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$28,120
Cost:
$1,000
- - - - $28,120 3,255 - - -
-
kWh
-
-
kW-months/year
$28,120
3,255
MMBtu
-
-
$
02: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$17,060
Cost:
$5,000
$15,150 612,695 $1,910 105 - - - - $15,150
612,695
kWh
$1,910
105
kW-months/year
-
-
MMBtu
-
-
$
03: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$16,440
Cost:
$2,500
- - - - $17,490 2,025 $(-1,050) - -
-
kWh
-
-
kW-months/year
$17,490
2,025
MMBtu
$(-1,050)
-
$
04: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$14,980
Cost:
$9,450
$(-320) (-12,960) $(-945) (-52) $16,245 1,880 - - $(-320)
(-12,960)
kWh
$(-945)
(-52)
kW-months/year
$16,245
1,880
MMBtu
-
-
$
05: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$14,410
Cost:
$5,000
$7,155 289,340 $7,255 397 - - - - $7,155
289,340
kWh
$7,255
397
kW-months/year
-
-
MMBtu
-
-
$
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$9,445
Cost:
$2,700
- - - - $9,445 1,093 - - -
-
kWh
-
-
kW-months/year
$9,445
1,093
MMBtu
-
-
$
07: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$7,305
Cost:
$500
$7,305 295,343 - - - - - - $7,305
295,343
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
08: 2.2511 INSULATE BARE EQUIPMENT Savings:
$6,425
Cost:
$414
- - - - $6,425 743 - - -
-
kWh
-
-
kW-months/year
$6,425
743
MMBtu
-
-
$
09: 2.4324 REPLACE HYDRAULIC / PNEUMATIC EQUIPMENT WITH ELECTRIC EQUIPMENT Savings:
$3,550
Cost:
$1,100
$1,130 45,865 $2,420 133 - - - - $1,130
45,865
kWh
$2,420
133
kW-months/year
-
-
MMBtu
-
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,570
Cost:
$4,301
$1,730 70,052 $840 46 - - - - $1,730
70,052
kWh
$840
46
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$120,305
Cost:
$31,965
$32,150 1,300,335 $11,480 629 $77,725 8,996 $(-1,050) - $32,150
1,300,335
kWh
$11,480
629
kW-months/year
$77,725
8,996
MMBtu
$(-1,050)
-
$
TOTAL IMPLEMENTED Savings:
$86,885
Cost:
$15,100
$30,740 1,243,243 $11,585 635 $45,610 5,280 $(-1,050) - $30,740
1,243,243
kWh
$11,585
635
kW-months/year
$45,610
5,280
MMBtu
$(-1,050)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes