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IAC Assessment: UM0241
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IAC Assessment: UM0241
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IAC Center University of Michigan
Assessment Year 2003
Principal Product Injection Molded Plastics
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 82
Plant Area (Sq.Ft.) 80,000
Annual Production 24,000,000 Pieces
Production Hrs. Annual 5,760
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $99,003 2,926,434 kWh $0.03
Electricity Demand $68,696 7,080 kW-months/year $9.70
Electricity Fees $5,137 - $ -
Natural Gas $11,878 2,008 MMBtu $5.92
TOTAL ENERGY COSTS $184,714
RECOMMENDED SAVINGS* $609,705 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $27,805
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Primary Raw Material Electricity Usage Electricity Demand Natural Gas Primary Raw Material
$ kWh $ kW-months/year $ MMBtu $ $
01: 4.2110 CONSIDER USE / PURCHASE OF BULK MATERIALS WHERE POSSIBLE Savings:
$573,000
Cost:
$390,000
- - - - - - $573,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$573,000
-
$
02: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$17,350
Cost:
$8,000
$3,620 107,070 $15,400 1,587 $(-1,670) (-283) - - $3,620
107,070
kWh
$15,400
1,587
kW-months/year
$(-1,670)
(-283)
MMBtu
-
-
$
03: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$8,900
Cost:
$4,800
$5,525 163,295 $3,375 348 - - - - $5,525
163,295
kWh
$3,375
348
kW-months/year
-
-
MMBtu
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,270
Cost:
$10,510
$3,300 97,528 $1,970 203 - - - - $3,300
97,528
kWh
$1,970
203
kW-months/year
-
-
MMBtu
-
-
$
05: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$4,275
Cost:
$2,100
$(-55) (-12,960) $(-945) (-52) $5,275 893 - - $(-55)
(-12,960)
kWh
$(-945)
(-52)
kW-months/year
$5,275
893
MMBtu
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$910
Cost:
$75
$570 16,966 $340 35 - - - - $570
16,966
kWh
$340
35
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$609,705
Cost:
$415,485
$12,960 371,899 $20,140 2,121 $3,605 610 $573,000 - $12,960
371,899
kWh
$20,140
2,121
kW-months/year
$3,605
610
MMBtu
$573,000
-
$
TOTAL IMPLEMENTED Savings:
$27,805
Cost:
$20,685
$7,435 208,604 $16,765 1,773 $3,605 610 - - $7,435
208,604
kWh
$16,765
1,773
kW-months/year
$3,605
610
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Primary Raw Material Electricity Usage Electricity Demand Natural Gas Primary Raw Material