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IAC Assessment: UM0247
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IAC Assessment: UM0247
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IAC Center University of Michigan
Assessment Year 2004
Principal Product Mechanical Lift Equipment
NAICS 333923 - Overhead Traveling Crane, Hoist, and Monorail System Manufacturing
SIC 3536 - Hoists, Cranes, And Monorails
Sales $50,000,000-$100,000,000
# of Employees 325
Plant Area (Sq.Ft.) 82,700
Annual Production 90,000 Pieces
Production Hrs. Annual 4,335
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $262,589 7,450,934 kWh $0.04
Electricity Demand $168,234 17,789 kW-months/year $9.46
Electricity Fees $9,264 - $ -
Natural Gas $378,288 62,189 MMBtu $6.08
TOTAL ENERGY COSTS $818,375
RECOMMENDED SAVINGS* $349,491 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $20,770
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Electricity Usage Electricity Demand Natural Gas Water Disposal
$ kWh $ kW-months/year $ MMBtu $ Tgal
01: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$300,078
Cost:
$269,346
- - - - $300,078 49,355 - - -
-
kWh
-
-
kW-months/year
$300,078
49,355
MMBtu
-
-
Tgal
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$18,882
Cost:
$7,500
$10,822 307,098 $8,060 852 - - - - $10,822
307,098
kWh
$8,060
852
kW-months/year
-
-
MMBtu
-
-
Tgal
03: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$12,365
Cost:
$6,000
- - $12,365 1,653 - - - - -
-
kWh
$12,365
1,653
kW-months/year
-
-
MMBtu
-
-
Tgal
04: 3.3122 USE FILTRATION, CENTRIFUGING TO REMOVE CONTAMINANTS Savings:
$10,227
Cost:
$11,000
- - - - - - $10,227 49,730 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$10,227
49,730
Tgal
05: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$6,051
Cost:
$12,000
$3,474 98,595 $2,577 272 - - - - $3,474
98,595
kWh
$2,577
272
kW-months/year
-
-
MMBtu
-
-
Tgal
06: 2.4225 INSTALL COMMON HEADER ON COMPRESSORS Savings:
$1,888
Cost:
$1,100
$946 26,831 $942 100 - - - - $946
26,831
kWh
$942
100
kW-months/year
-
-
MMBtu
-
-
Tgal
TOTAL RECOMMENDED Savings:
$349,491
Cost:
$306,946
$15,242 432,524 $23,944 2,877 $300,078 49,355 $10,227 49,730 $15,242
432,524
kWh
$23,944
2,877
kW-months/year
$300,078
49,355
MMBtu
$10,227
49,730
Tgal
TOTAL IMPLEMENTED Savings:
$20,770
Cost:
$8,600
$11,768 333,929 $9,002 952 - - - - $11,768
333,929
kWh
$9,002
952
kW-months/year
-
-
MMBtu
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Disposal Electricity Usage Electricity Demand Natural Gas Water Disposal