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IAC Assessment: UM0249
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IAC Assessment: UM0249
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IAC Center University of Michigan
Assessment Year 2004
Principal Product Bent Tubular Weld Assemblies
NAICS 332996 - Fabricated Pipe and Pipe Fitting Manufacturing
SIC 3498 - Fabricated Pipe And Fittings
Sales $50,000,000-$100,000,000
# of Employees 427
Plant Area (Sq.Ft.) 100,000
Annual Production 2,500,000 Pieces
Production Hrs. Annual 6,624
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $180,114 6,728,360 kWh $0.03
Electricity Demand $194,702 13,805 kW-months/year $14.10
Electricity Fees $8,935 - $ -
Natural Gas $53,629 8,146 MMBtu $6.58
TOTAL ENERGY COSTS $437,380
RECOMMENDED SAVINGS* $177,666 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $117,831
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Water Disposal Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Water Disposal Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ Tgal $ $
01: 3.7311 MAINTAIN MACHINES TO REDUCE LEAKS Savings:
$78,906
Cost:
$4,500
- - - - - - - - $78,906 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
Tgal
$78,906
-
$
02: 3.3122 USE FILTRATION, CENTRIFUGING TO REMOVE CONTAMINANTS Savings:
$59,835
Cost:
$55,000
- - - - - - $59,835 534,600 - - -
-
kWh
-
-
kW-months/year
-
-
$
$59,835
534,600
Tgal
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$20,288
Cost:
$20,400
$10,390 387,703 $9,898 702 - - - - - - $10,390
387,703
kWh
$9,898
702
kW-months/year
-
-
$
-
-
Tgal
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,027
Cost:
$8,138
$4,441 34,717 $2,586 204 - - - - - - $4,441
34,717
kWh
$2,586
204
kW-months/year
-
-
$
-
-
Tgal
-
-
$
05: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$6,174
Cost:
$27,270
- - - - $6,174 - - - - - -
-
kWh
-
-
kW-months/year
$6,174
-
$
-
-
Tgal
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,436
Cost:
$975
$2,785 103,927 $2,651 188 - - - - - - $2,785
103,927
kWh
$2,651
188
kW-months/year
-
-
$
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$177,666
Cost:
$116,283
$17,616 526,347 $15,135 1,094 $6,174 - $59,835 534,600 $78,906 - $17,616
526,347
kWh
$15,135
1,094
kW-months/year
$6,174
-
$
$59,835
534,600
Tgal
$78,906
-
$
TOTAL IMPLEMENTED Savings:
$117,831
Cost:
$61,283
$17,616 526,347 $15,135 1,094 $6,174 - - - $78,906 - $17,616
526,347
kWh
$15,135
1,094
kW-months/year
$6,174
-
$
-
-
Tgal
$78,906
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ Tgal $ $
Electricity Usage Electricity Demand Electricity Fees Water Disposal Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Water Disposal Ancillary Material Cost