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IAC Assessment: UM0250
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IAC Assessment: UM0250
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IAC Center University of Michigan
Assessment Year 2004
Principal Product Stampings
NAICS 336370 - Motor Vehicle Metal Stamping
SIC 3465 - Automotive Stampings
Sales $1,000,000-$5,000,000
# of Employees 21
Plant Area (Sq.Ft.) 40,000
Annual Production 50,000,000 Pieces
Production Hrs. Annual 2,125
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $37,985 399,840 kWh $0.10
Natural Gas $15,418 3,086 MMBtu $5.00
TOTAL ENERGY COSTS $53,403
RECOMMENDED SAVINGS* $20,312 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $14,412
#|Description Savings
Cost
Status Electricity Usage Natural Gas Solid Waste (non-haz) Electricity Usage Natural Gas Solid Waste (non-haz)
$ kWh $ MMBtu $ lb
01: 3.5217 REUSE / RECYCLE/ SELL PAPER PRODUCTS Savings:
$4,620
Cost:
$500
- - - - $4,620 2,400 -
-
kWh
-
-
MMBtu
$4,620
2,400
lb
02: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$4,215
Cost:
$1,500
$4,215 44,375 - - - - $4,215
44,375
kWh
-
-
MMBtu
-
-
lb
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,480
Cost:
$1,572
$3,480 36,635 - - - - $3,480
36,635
kWh
-
-
MMBtu
-
-
lb
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$3,215
Cost:
$4,000
$3,215 33,839 - - - - $3,215
33,839
kWh
-
-
MMBtu
-
-
lb
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,097
Cost:
$1,125
$3,097 32,597 - - - - $3,097
32,597
kWh
-
-
MMBtu
-
-
lb
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$925
Cost:
$1,500
- - $925 185 - - -
-
kWh
$925
185
MMBtu
-
-
lb
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$760
Cost:
$10,000
$760 8,007 - - - - $760
8,007
kWh
-
-
MMBtu
-
-
lb
TOTAL RECOMMENDED Savings:
$20,312
Cost:
$20,197
$14,767 155,453 $925 185 $4,620 2,400 $14,767
155,453
kWh
$925
185
MMBtu
$4,620
2,400
lb
TOTAL IMPLEMENTED Savings:
$14,412
Cost:
$7,197
$9,792 103,071 - - $4,620 2,400 $9,792
103,071
kWh
-
-
MMBtu
$4,620
2,400
lb
Savings
Cost
$ kWh $ MMBtu $ lb
Electricity Usage Natural Gas Solid Waste (non-haz) Electricity Usage Natural Gas Solid Waste (non-haz)