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IAC Assessment: UM0251
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IAC Assessment: UM0251
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IAC Center University of Michigan
Assessment Year 2004
Principal Product Ventilation Covers
NAICS 332323 - Ornamental and Architectural Metal Work Manufacturing
SIC 3446 - Architectural Metal Work
Sales $50,000,000-$100,000,000
# of Employees 500
Plant Area (Sq.Ft.) 813,264
Annual Production 23,140,000 Pieces
Production Hrs. Annual 6,240
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $473,488 14,356,808 kWh $0.03
Electricity Demand $253,592 30,011 kW-months/year $8.45
Electricity Fees $15,065 - $ -
Natural Gas $445,883 59,697 MMBtu $7.47
TOTAL ENERGY COSTS $1,188,028
RECOMMENDED SAVINGS* $139,178 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $42,675
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.2511 INSULATE BARE EQUIPMENT Savings:
$41,018
Cost:
$37,327
- - - - $41,018 5,491 -
-
kWh
-
-
kW-months/year
$41,018
5,491
MMBtu
02: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$35,085
Cost:
$20,225
$25,638 925,827 $9,447 1,118 - - $25,638
925,827
kWh
$9,447
1,118
kW-months/year
-
-
MMBtu
03: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$26,517
Cost:
$31,338
$17,755 538,356 $8,762 1,037 - - $17,755
538,356
kWh
$8,762
1,037
kW-months/year
-
-
MMBtu
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$18,376
Cost:
$21,876
$8,996 272,788 $9,380 1,110 - - $8,996
272,788
kWh
$9,380
1,110
kW-months/year
-
-
MMBtu
05: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$10,592
Cost:
$100
- - - - $10,592 1,418 -
-
kWh
-
-
kW-months/year
$10,592
1,418
MMBtu
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$7,590
Cost:
$100
$5,085 154,164 $2,505 296 - - $5,085
154,164
kWh
$2,505
296
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$139,178
Cost:
$110,966
$57,474 1,891,135 $30,094 3,561 $51,610 6,909 $57,474
1,891,135
kWh
$30,094
3,561
kW-months/year
$51,610
6,909
MMBtu
TOTAL IMPLEMENTED Savings:
$42,675
Cost:
$20,325
$30,723 1,079,991 $11,952 1,414 - - $30,723
1,079,991
kWh
$11,952
1,414
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas