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IAC Assessment: UM0252
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IAC Assessment: UM0252
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IAC Center University of Michigan
Assessment Year 2004
Principal Product Rubber Injection Moldings
NAICS 326291 - Rubber Product Manufacturing for Mechanical Use
SIC 3061 - Mechanical Rubber Goods
Sales $10,000,000-$50,000,000
# of Employees 360
Plant Area (Sq.Ft.) 125,000
Annual Production 4,000,000 Pounds
Production Hrs. Annual 6,240
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $569,041 6,766,746 kWh $0.08
Electricity Demand $19,927 10,896 kW-months/year $1.83
Electricity Fees $(-55,329) - $ -
Natural Gas $46,241 5,314 MMBtu $8.70
TOTAL ENERGY COSTS $579,880
RECOMMENDED SAVINGS* $91,841 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $66,736
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (non-haz) Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (non-haz) Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ gal $ $
01: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$47,515
Cost:
$40,000
- - - - $47,515 - - - - - - - -
-
kWh
-
-
kW-months/year
$47,515
-
$
-
-
MMBtu
-
-
gal
-
-
$
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$25,105
Cost:
$17,104
$(-395) (-7,063) $(-138) (-11) - - $25,638 1,532 - - - - $(-395)
(-7,063)
kWh
$(-138)
(-11)
kW-months/year
-
-
$
$25,638
1,532
MMBtu
-
-
gal
-
-
$
03: 3.3122 USE FILTRATION, CENTRIFUGING TO REMOVE CONTAMINANTS Savings:
$9,272
Cost:
$16,000
$(-295) (-3,097) - - - - - - $13,104 37,440 $(-3,537) - $(-295)
(-3,097)
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$13,104
37,440
gal
$(-3,537)
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$5,381
Cost:
$400
$4,524 62,127 $857 68 - - - - - - - - $4,524
62,127
kWh
$857
68
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,568
Cost:
$3,999
$4,065 72,726 $503 40 - - - - - - - - $4,065
72,726
kWh
$503
40
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
$
TOTAL RECOMMENDED Savings:
$91,841
Cost:
$77,503
$7,899 124,693 $1,222 97 $47,515 - $25,638 1,532 $13,104 37,440 $(-3,537) - $7,899
124,693
kWh
$1,222
97
kW-months/year
$47,515
-
$
$25,638
1,532
MMBtu
$13,104
37,440
gal
$(-3,537)
-
$
TOTAL IMPLEMENTED Savings:
$66,736
Cost:
$60,399
$8,294 131,756 $1,360 108 $47,515 - - - $13,104 37,440 $(-3,537) - $8,294
131,756
kWh
$1,360
108
kW-months/year
$47,515
-
$
-
-
MMBtu
$13,104
37,440
gal
$(-3,537)
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ gal $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (non-haz) Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (non-haz) Ancillary Material Cost