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IAC Assessment: UM0256
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IAC Assessment: UM0256
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IAC Center University of Michigan
Assessment Year 2004
Principal Product Stampings and Welded Assemblies
NAICS 336370 - Motor Vehicle Metal Stamping
SIC 3465 - Automotive Stampings
Sales $10,000,000-$50,000,000
# of Employees 130
Plant Area (Sq.Ft.) 119,000
Annual Production 3,000,000 Pieces
Production Hrs. Annual 4,335
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $133,062 2,537,175 kWh $0.05
Electricity Demand $27,304 6,595 kW-months/year $4.14
Natural Gas $80,364 11,080 MMBtu $7.25
TOTAL ENERGY COSTS $240,730
RECOMMENDED SAVINGS* $52,073 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$16,404
Cost:
$385
$13,721 261,611 $2,683 648 - - $13,721
261,611
kWh
$2,683
648
kW-months/year
-
-
MMBtu
02: 2.7314 REDUCE VENTILATION AIR Savings:
$11,361
Cost:
$500
- - - - $11,361 1,567 -
-
kWh
-
-
kW-months/year
$11,361
1,567
MMBtu
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$10,111
Cost:
$5,310
$10,111 192,779 - - - - $10,111
192,779
kWh
-
-
kW-months/year
-
-
MMBtu
04: 2.7244 REVISE SMOKE CLEANUP FROM OPERATIONS Savings:
$9,084
Cost:
$4,000
- - - - $9,084 1,253 -
-
kWh
-
-
kW-months/year
$9,084
1,253
MMBtu
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,652
Cost:
$12,043
$2,997 57,135 $655 158 - - $2,997
57,135
kWh
$655
158
kW-months/year
-
-
MMBtu
06: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,461
Cost:
$1,000
$1,221 23,303 $240 58 - - $1,221
23,303
kWh
$240
58
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$52,073
Cost:
$23,238
$28,050 534,828 $3,578 864 $20,445 2,820 $28,050
534,828
kWh
$3,578
864
kW-months/year
$20,445
2,820
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas