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IAC Assessment: UM0257
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IAC Assessment: UM0257
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IAC Center University of Michigan
Assessment Year 2004
Principal Product Stampings and Welded Assemblies
NAICS 336370 - Motor Vehicle Metal Stamping
SIC 3465 - Automotive Stampings
Sales $5,000,000-$10,000,000
# of Employees 35
Plant Area (Sq.Ft.) 45,000
Annual Production 45,000,000 Pieces
Production Hrs. Annual 2,375
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $44,337 466,240 kWh $0.10
Electricity Fees $(-96) - $ -
Natural Gas $24,010 4,542 MMBtu $5.29
TOTAL ENERGY COSTS $68,251
RECOMMENDED SAVINGS* $18,186 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $14,881
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$10,326
Cost:
$10,958
- - $10,326 1,952 -
-
kWh
$10,326
1,952
MMBtu
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,305
Cost:
$9,817
$3,305 36,484 - - $3,305
36,484
kWh
-
-
MMBtu
03: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$2,448
Cost:
$300
$2,448 25,690 - - $2,448
25,690
kWh
-
-
MMBtu
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,370
Cost:
$300
$1,370 14,380 - - $1,370
14,380
kWh
-
-
MMBtu
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$737
Cost:
$200
$737 7,733 - - $737
7,733
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$18,186
Cost:
$21,575
$7,860 84,287 $10,326 1,952 $7,860
84,287
kWh
$10,326
1,952
MMBtu
TOTAL IMPLEMENTED Savings:
$14,881
Cost:
$11,758
$4,555 47,803 $10,326 1,952 $4,555
47,803
kWh
$10,326
1,952
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas