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IAC Assessment: UM0259
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IAC Assessment: UM0259
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IAC Center University of Michigan
Assessment Year 2004
Principal Product Corrugated packaging
NAICS 322211 - Corrugated and Solid Fiber Box Manufacturing
SIC 2653 - Corrugated And Solid Fiber Boxes
Sales $10,000,000-$50,000,000
# of Employees 92
Plant Area (Sq.Ft.) 176,333
Annual Production 290,910 Thousand Feet
Production Hrs. Annual 4,420
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $102,565 2,794,073 kWh $0.04
Electricity Demand $74,769 7,948 kW-months/year $9.41
Electricity Fees $(-397) - $ -
Natural Gas $247,155 32,660 MMBtu $7.57
TOTAL ENERGY COSTS $424,092
RECOMMENDED SAVINGS* $122,232 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $51,283
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$40,040
Cost:
$58,000
- - - - $40,040 5,289 - - -
-
kWh
-
-
kW-months/year
$40,040
5,289
MMBtu
-
-
$
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$25,534
Cost:
$43,000
$14,468 384,687 $11,066 1,176 - - - - $14,468
384,687
kWh
$11,066
1,176
kW-months/year
-
-
MMBtu
-
-
$
03: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$20,415
Cost:
$11,200
$12,915 351,917 - - - - $7,500 - $12,915
351,917
kWh
-
-
kW-months/year
-
-
MMBtu
$7,500
-
$
04: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$12,337
Cost:
$7,410
- - - - $12,337 2,059 - - -
-
kWh
-
-
kW-months/year
$12,337
2,059
MMBtu
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,545
Cost:
$75,000
$3,794 103,348 $2,751 292 - - - - $3,794
103,348
kWh
$2,751
292
kW-months/year
-
-
MMBtu
-
-
$
06: 2.2449 RECOVER HEAT FROM EXHAUSTED STEAM, HOT AIR OR HOT WATER Savings:
$5,375
Cost:
$6,500
- - - - $5,375 710 - - -
-
kWh
-
-
kW-months/year
$5,375
710
MMBtu
-
-
$
07: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$3,423
Cost:
$1,500
$2,160 69,498 $1,263 189 - - - - $2,160
69,498
kWh
$1,263
189
kW-months/year
-
-
MMBtu
-
-
$
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,205
Cost:
$825
$1,890 51,483 $1,315 140 - - - - $1,890
51,483
kWh
$1,315
140
kW-months/year
-
-
MMBtu
-
-
$
09: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$1,893
Cost:
$68
- - - - $1,893 250 - - -
-
kWh
-
-
kW-months/year
$1,893
250
MMBtu
-
-
$
10: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,765
Cost:
$200
$1,040 28,328 $725 77 - - - - $1,040
28,328
kWh
$725
77
kW-months/year
-
-
MMBtu
-
-
$
11: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,700
Cost:
$1,100
$1,004 27,357 $696 74 - - - - $1,004
27,357
kWh
$696
74
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$122,232
Cost:
$204,803
$37,271 1,016,618 $17,816 1,948 $59,645 8,308 $7,500 - $37,271
1,016,618
kWh
$17,816
1,948
kW-months/year
$59,645
8,308
MMBtu
$7,500
-
$
TOTAL IMPLEMENTED Savings:
$51,283
Cost:
$97,303
$22,803 631,931 $6,750 772 $14,230 2,309 $7,500 - $22,803
631,931
kWh
$6,750
772
kW-months/year
$14,230
2,309
MMBtu
$7,500
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost