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IAC Assessment: UM0261
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IAC Assessment: UM0261
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IAC Center University of Michigan
Assessment Year 2004
Principal Product Industrial Paint
NAICS 325998 - All Other Miscellaneous Chemical Product and Preparation Manufacturing
SIC 2899 - Chemical Preparations, Nec
Sales $1,000,000-$5,000,000
# of Employees 49
Plant Area (Sq.Ft.) 50,000
Annual Production 3,650,000 Pieces
Production Hrs. Annual 8,400
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $87,399 917,480 kWh $0.10
Electricity Fees $1,193 - $ -
Natural Gas $239,307 31,027 MMBtu $7.71
TOTAL ENERGY COSTS $327,899
RECOMMENDED SAVINGS* $130,444 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $17,391
#|Description Savings
Cost
Status Electricity Usage Natural Gas Administrative Changes Water Consumption Electricity Usage Natural Gas Administrative Changes Water Consumption
$ kWh $ MMBtu $ $ $ Tgal
01: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$96,676
Cost:
$11,096
$(-853) (-8,952) $92,983 12,060 - - $4,546 - $(-853)
(-8,952)
kWh
$92,983
12,060
MMBtu
-
-
$
$4,546
-
Tgal
02: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$16,377
Cost:
$47,700
$(-623) (-6,535) $20,000 2,600 $(-3,000) - - - $(-623)
(-6,535)
kWh
$20,000
2,600
MMBtu
$(-3,000)
-
$
-
-
Tgal
03: 2.2449 RECOVER HEAT FROM EXHAUSTED STEAM, HOT AIR OR HOT WATER Savings:
$7,493
Cost:
$2,000
- - $7,493 971 - - - - -
-
kWh
$7,493
971
MMBtu
-
-
$
-
-
Tgal
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$6,503
Cost:
$500
- - $6,503 843 - - - - -
-
kWh
$6,503
843
MMBtu
-
-
$
-
-
Tgal
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,770
Cost:
$1,711
$2,770 28,560 - - - - - - $2,770
28,560
kWh
-
-
MMBtu
-
-
$
-
-
Tgal
06: 2.2514 COVER OPEN TANKS Savings:
$625
Cost:
$300
- - $625 81 - - - - -
-
kWh
$625
81
MMBtu
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$130,444
Cost:
$63,307
$1,294 13,073 $127,604 16,555 $(-3,000) - $4,546 - $1,294
13,073
kWh
$127,604
16,555
MMBtu
$(-3,000)
-
$
$4,546
-
Tgal
TOTAL IMPLEMENTED Savings:
$17,391
Cost:
$4,511
$2,770 28,560 $14,621 1,895 - - - - $2,770
28,560
kWh
$14,621
1,895
MMBtu
-
-
$
-
-
Tgal
Savings
Cost
$ kWh $ MMBtu $ $ $ Tgal
Electricity Usage Natural Gas Administrative Changes Water Consumption Electricity Usage Natural Gas Administrative Changes Water Consumption