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IAC Assessment: UM0262
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IAC Assessment: UM0262
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IAC Center University of Michigan
Assessment Year 2004
Principal Product Resistance Welding Units
NAICS 333992 - Welding and Soldering Equipment Manufacturing
SIC 3548 - Welding Apparatus
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 75,000
Annual Production 5,600 Pieces
Production Hrs. Annual 4,420
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $49,593 1,023,920 kWh $0.05
Electricity Demand $12,745 3,723 kW-months/year $3.42
Electricity Fees $1,494 - $ -
Natural Gas $22,933 2,945 MMBtu $7.79
TOTAL ENERGY COSTS $86,765
RECOMMENDED SAVINGS* $19,848 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $1,194
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7444 CLOSE HOLES AND OPENINGS IN BUILDING SUCH AS BROKEN WINDOWS Savings:
$3,974
Cost:
$1,200
- - - - $4,074 523 $(-100) - -
-
kWh
-
-
kW-months/year
$4,074
523
MMBtu
$(-100)
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,373
Cost:
$300
$2,830 58,432 $543 159 - - - - $2,830
58,432
kWh
$543
159
kW-months/year
-
-
MMBtu
-
-
$
03: 2.7229 AIR CONDITION ONLY SPACE NECESSARY Savings:
$2,293
Cost:
$1,410
- - - - $2,293 295 - - -
-
kWh
-
-
kW-months/year
$2,293
295
MMBtu
-
-
$
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,197
Cost:
$500
- - - - $2,197 282 - - -
-
kWh
-
-
kW-months/year
$2,197
282
MMBtu
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,427
Cost:
$1,910
$1,197 24,720 $230 67 - - - - $1,197
24,720
kWh
$230
67
kW-months/year
-
-
MMBtu
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,194
Cost:
$1,248
$1,002 20,685 $192 56 - - - - $1,002
20,685
kWh
$192
56
kW-months/year
-
-
MMBtu
-
-
$
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$4,751
Cost:
$27,856
$4,751 98,103 - - - - - - $4,751
98,103
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
08: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$639
Cost:
$1,000
$536 11,077 $103 30 - - - - $536
11,077
kWh
$103
30
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$19,848
Cost:
$35,424
$10,316 213,017 $1,068 312 $8,564 1,100 $(-100) - $10,316
213,017
kWh
$1,068
312
kW-months/year
$8,564
1,100
MMBtu
$(-100)
-
$
TOTAL IMPLEMENTED Savings:
$1,194
Cost:
$1,248
$1,002 20,685 $192 56 - - - - $1,002
20,685
kWh
$192
56
kW-months/year
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes