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IAC Assessment: UM0263
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IAC Assessment: UM0263
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IAC Center University of Michigan
Assessment Year 2004
Principal Product Shock Absorbers
NAICS 336330 - Motor Vehicle Steering and Suspension Components (except Spring) Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $10,000,000-$50,000,000
# of Employees 133
Plant Area (Sq.Ft.) 68,000
Annual Production 500,000 Pieces
Production Hrs. Annual 4,420
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $91,661 1,744,800 kWh $0.05
Electricity Demand $20,872 6,103 kW-months/year $3.42
Electricity Fees $7,059 - $ -
Natural Gas $16,668 2,524 MMBtu $6.60
TOTAL ENERGY COSTS $136,260
RECOMMENDED SAVINGS* $104,164 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost Water Consumption
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ Tgal
01: 4.511 EXPAND OPERATIONS INTO UNUSED SPACE Savings:
$72,800
Cost:
$11,600
- - - - - - $72,800 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$72,800
-
$
-
-
$
-
-
Tgal
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$10,652
Cost:
$1,350
$9,052 172,315 $1,600 468 - - - - - - - - $9,052
172,315
kWh
$1,600
468
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,527
Cost:
$16,352
$4,438 102,235 $1,089 318 - - - - - - - - $4,438
102,235
kWh
$1,089
318
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
04: 3.5217 REUSE / RECYCLE/ SELL PAPER PRODUCTS Savings:
$4,280
Cost:
$9,583
- - - - - - $4,280 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$4,280
-
$
-
-
$
-
-
Tgal
05: 3.3122 USE FILTRATION, CENTRIFUGING TO REMOVE CONTAMINANTS Savings:
$4,026
Cost:
$11,000
$(-90) (-1,718) - - - - $(-2,400) - $(-250) - $6,766 - $(-90)
(-1,718)
kWh
-
-
kW-months/year
-
-
MMBtu
$(-2,400)
-
$
$(-250)
-
$
$6,766
-
Tgal
06: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$2,663
Cost:
$50
$1,967 37,452 $696 203 - - - - - - - - $1,967
37,452
kWh
$696
203
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,670
Cost:
$500
- - - - $1,670 253 - - - - - - -
-
kWh
-
-
kW-months/year
$1,670
253
MMBtu
-
-
$
-
-
$
-
-
Tgal
08: 2.2514 COVER OPEN TANKS Savings:
$912
Cost:
$100
$693 13,190 $196 57 - - - - - - $23 - $693
13,190
kWh
$196
57
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$23
-
Tgal
09: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$880
Cost:
$3,280
$880 16,752 - - - - - - - - - - $880
16,752
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
10: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$493
Cost:
$1,100
$364 6,922 $129 38 - - - - - - - - $364
6,922
kWh
$129
38
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
11: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$261
Cost:
$1,000
$193 3,671 $68 20 - - - - - - - - $193
3,671
kWh
$68
20
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$104,164
Cost:
$55,915
$17,497 350,819 $3,778 1,104 $1,670 253 $74,680 - $(-250) - $6,789 - $17,497
350,819
kWh
$3,778
1,104
kW-months/year
$1,670
253
MMBtu
$74,680
-
$
$(-250)
-
$
$6,789
-
Tgal
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost Water Consumption