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IAC Assessment: UM0264
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IAC Assessment: UM0264
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IAC Center University of Michigan
Assessment Year 2004
Principal Product Molded Plastic Parts
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 105
Plant Area (Sq.Ft.) 77,792
Annual Production 11,000,000 Pieces
Production Hrs. Annual 5,760
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $183,657 4,707,566 kWh $0.04
Electricity Demand $69,601 13,800 kW-months/year $5.04
Electricity Fees $4,344 - $ -
Natural Gas $13,485 1,830 MMBtu $7.37
TOTAL ENERGY COSTS $271,087
RECOMMENDED SAVINGS* $80,855 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $47,250
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Administrative Changes One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$47,250
Cost:
$2,600
- - - - - - $19,250 - $28,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$19,250
-
$
$28,000
-
$
02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$14,340
Cost:
$12,530
$11,301 289,642 $3,039 603 - - - - - - $11,301
289,642
kWh
$3,039
603
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 4.621 USE FIXTURES TO REDUCE MACHINE CHANGEOUT TIMES Savings:
$7,700
Cost:
$800
- - - - - - $7,700 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$7,700
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,653
Cost:
$9,433
$4,410 113,054 $1,243 247 - - - - - - $4,410
113,054
kWh
$1,243
247
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,270
Cost:
$5,610
$2,270 58,187 - - - - - - - - $2,270
58,187
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,281
Cost:
$509
$1,009 25,861 $272 57 - - - - - - $1,009
25,861
kWh
$272
57
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,670
Cost:
$500
- - - - $1,670 253 - - - - -
-
kWh
-
-
kW-months/year
$1,670
253
MMBtu
-
-
$
-
-
$
08: 2.2514 COVER OPEN TANKS Savings:
$379
Cost:
$500
$308 6,772 $71 14 - - - - - - $308
6,772
kWh
$71
14
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
09: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$312
Cost:
$200
$250 6,410 $62 12 - - - - - - $250
6,410
kWh
$62
12
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$80,855
Cost:
$32,682
$19,548 499,926 $4,687 933 $1,670 253 $26,950 - $28,000 - $19,548
499,926
kWh
$4,687
933
kW-months/year
$1,670
253
MMBtu
$26,950
-
$
$28,000
-
$
TOTAL IMPLEMENTED Savings:
$47,250
Cost:
$2,600
- - - - - - $19,250 - $28,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$19,250
-
$
$28,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Administrative Changes One-time Revenue or Avoided Cost