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IAC Assessment: UM0265
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IAC Assessment: UM0265
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IAC Center University of Michigan
Assessment Year 2004
Principal Product Plastic Bottles
NAICS 326121 - Unlaminated Plastics Profile Shape Manufacturing
SIC 3085 - Plastics Bottles
Sales $50,000,000-$100,000,000
# of Employees 287
Plant Area (Sq.Ft.) 176,000
Annual Production 400,000,000 Pieces
Production Hrs. Annual 8,736
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $2,332,899 52,500,335 kWh $0.04
Electricity Demand $432,085 93,360 kW-months/year $4.63
Electricity Fees $(-48,152) - $ -
Natural Gas $149,398 27,626 MMBtu $5.41
TOTAL ENERGY COSTS $2,866,230
RECOMMENDED SAVINGS* $171,990 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.7233 USE PROPERLY DESIGNED AND SIZED HVAC EQUIPMENT Savings:
$105,689
Cost:
$64,000
$98,344 2,164,739 $7,345 2,974 - - $98,344
2,164,739
kWh
$7,345
2,974
kW-months/year
-
-
MMBtu
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$30,525
Cost:
$30,000
- - - - $30,525 5,645 -
-
kWh
-
-
kW-months/year
$30,525
5,645
MMBtu
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$11,733
Cost:
$15,532
$10,800 237,727 $933 378 - - $10,800
237,727
kWh
$933
378
kW-months/year
-
-
MMBtu
04: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$11,886
Cost:
$30,000
$11,060 243,469 $826 335 - - $11,060
243,469
kWh
$826
335
kW-months/year
-
-
MMBtu
05: 2.2491 USE COOLING AIR WHICH COOLS HOT WORK PIECES FOR SPACE HEATING Savings:
$6,581
Cost:
$10,000
- - - - $6,581 1,216 -
-
kWh
-
-
kW-months/year
$6,581
1,216
MMBtu
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,069
Cost:
$975
$2,779 61,161 $290 1,178 - - $2,779
61,161
kWh
$290
1,178
kW-months/year
-
-
MMBtu
07: 2.7444 CLOSE HOLES AND OPENINGS IN BUILDING SUCH AS BROKEN WINDOWS Savings:
$1,652
Cost:
$250
- - - - $1,652 305 -
-
kWh
-
-
kW-months/year
$1,652
305
MMBtu
08: 2.2514 COVER OPEN TANKS Savings:
$855
Cost:
$1,500
$796 17,524 $59 24 - - $796
17,524
kWh
$59
24
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$171,990
Cost:
$152,257
$123,779 2,724,620 $9,453 4,889 $38,758 7,166 $123,779
2,724,620
kWh
$9,453
4,889
kW-months/year
$38,758
7,166
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas